Utilize Your CoolAir Technology as an Eco-Friendly Energy Source

Choosing the Right Technology for Sustainability Selecting the appropriate compressor involves understanding not only your compressed air needs but also parameters such as operating pressure, volume flow, and the required air quality according to ISO 8573-1:2010.

Efficient Compressed Air Preparation

Downstream equipment significantly contributes to system quality and efficiency, impacting environmental sustainability. Sarmak latest compressed air treatment solutions, manufactured in-house, adhere to the highest quality standards

Compressed Air Audits

Conducting an air energy audit is essential when purchasing a new compressor or upgrading an existing system. It’s the most straightforward way to identify inefficiencies.

Environmentally Friendly Technologies

Compressors from the 100% Oil-Free Series boast a highly efficient water purification system, generating high-quality injection water through reverse osmosis filtration. This streamlines lubrication, sealing, and cooling processes. Additionally, the use of a permeate pump minimizes water consumption.

Specify the Correct Air Receiver Size

The size of the air receiver directly influences reliability and energy efficiency. Ensure that air reservoirs are appropriately sized for the application. Optimal matching of the compressor control system to demand reduces the need for larger compressed air receivers.

Correct Sizing of Downstream Components

When choosing filters, focus on both validated separation efficiency (ISO12500-1) and achieving the lowest possible flow resistance, directly impacting compressor energy requirements. Optimize all network components to the lowest differential pressure.

Leakage Prevention

Regularly check the system for open shut-off valves and inspect manual condensate valves, couplings, pipes, or flanges to prevent leaks and reduce energy waste.

Variable Speed

For those prioritizing sustainability, variable speed drive compressors offer the most efficient solution. This drive system continuously adjusts motor speed to compressed air demand, allowing tailored adjustments to compressed air requirements.

Avoiding Idle Operation

Eliminate off-load running or idling, which wastes money and energy. Assess whether idling and associated starting and stopping are necessary. Implement better control or variable speed technology to reduce costs.

Heat Recovery

Harness heat recovery systems to make 70% to 94% of the energy consumed by air compressors usable. This reduces running costs, minimizes additional energy needs, and contributes to lower CO2 emissions and a greener company footprint.

Piping Material Features Comparison
Piping Features	Stainless Steel(Type 304L)	Mild Steel	Blue anodized Aluminum Alloy
Weight (Dia 6inch, Length 6m)	127.2	169.6	29.142
Corrosion Resistant	Yes	No	Yes(100%)
Pressure drop (Dia 2 inch Length= 20m,Airflow=3 cubic metres/Minute, Pressure=10 bar)	0.25	0.4 Bar	0.1
Energy Efficiency	High	Low-moderate	High( Potential Cost savings of 34%)
Mechanical Strength	Very Strong	Very Strong	Strong
High-Temperature Rating	Yes	Yes	Yes
Installation Ease	Less Difficult	Difficult	Easy(High Flexibility and Modularity)
Installation Time	Approx 6 feet length per hour	Approx 6 feet length per hour	Approx 45 feet Length per hour
Work Hours/Manpower Required for a 2″ pipe and a 3000 feet piping	Approx 600 man-hours/8 men for 2 weeks	Approx 600 man-hours/8 men for 2 weeks	Approx 100 man-hours /8 men for less than 2 days
Annual Cost(Installation, Commissioning, and operation)	Approx 3000 dollars	Approx 7820 dollars	Approx 1300 dollars
Installation Cost Material%/Labor%	30% / 70%	25% / 75%	80% / 20%
Surface roughness	0.03	0.05	0.001
Special Tools Required (welder, threader, groove cutter)	Yes	Yes	No
Air Quality	High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards.	Low( Not according to !SO 8573-2010 air quality standards)	High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards.
Cost per meter	Almost 2 less than Aluminum	3 Times less than Aluminum	163.64 Dollars(Parker Transair)
Life Span( Will vary according to environmental factors, Pipe design, and Pipe grade.	30 years	40 years	20 years
Initial Cost of installations	Material : 30% Labor:70%	Material : 25% Labor:75%	Material : 80% Labor:20%
Maintenance	Difficult(Accumulation of rust under pipes and fittings which travels to machinery, may require preventive maintenance every week)	Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days)	Easy (No accumulation of rust, may require preventive maintenance every 4 Weeks)

Utilize Your CoolAir Technology as an Eco-Friendly Energy Source