“MASTER 37 – 315 series – Two Stage With Inverter Compressor” is manufactured with new generation Two-Stage Airend, Inverter, and Direct Drive. Compared to traditional models; it offers lower electrical consumption. It is ideal for small, medium and large size businesses who need more energy saving. It can be used in every industry sector. Shipped as one unit ready for start-up / commissioning.
• For the best performance: low terminal kW (specific power) for unit m3/min capacity. (More advantageous energy consumption compared to classic VSD models)
• Between 10-15% extra energy savings compared to classic VSD models.
• High efficiency “Two-stage airends” for every kW and pressure screw compressor model
• Optimum minimum-maximum airend rpms for the safe zone of electrical motor
• High flow capacity at optimum shaft power
• Airend design resistant to 16 barg operating pressure
• Quality new generation bearings selected for robust construction and long operating life
• Wide airend discharge connection at specified diameter to reduce pressure loss
• Original couplings to reduce vibration and leaks for minimum connection between two-stage airend and oil separator tank
• IE4 class efficiency, IP55/F, PTC protected Electric Motor (optional: IE5 Motor)
• Extra PT100 protection on motor windings
• 1:1 Direct Drive System
• Patented technology, natural rubber elastic coupling element. Long product life, easy to dissamble quickly.
• Variable Speed / Speed regulated Operating Mode
• Energy-saving operating mode with a stable pressure point at discharge
• Protection of the compressor unit against peak starting current
• Protection of compressor components with softstarting
• Efficient operation: fast response to fluctuations in compressed air demands
• Control and monitoring of Motor PT100 temperature through inverter panel
• Long product life with high ampere-tolerant invertor selection
• Dual-Inverter System in MASTER-E series (both for the main motor and fan motor)
• Automatic pressure regulation capability from the control panel between 7-13 bar pressure (MASTER-E Series)
• Includes: inverter set, fan contactor, motor protection switch & fuse, control transformer (24V), Emergency stop switch, on/off switch, control panel (CPU), LCD digital monitor.
• Microprocessor-controlled electronic control/command module with Start/Stop mode, total or on-load operating time, pressure regulation, system pressure and oil temperature, protection functions during alarms.
• Automatic operating mode which saves energy
• Message monitoring as text in different languages
• Up to 24 languages
• 3.2″ color LED display monitor
• Sequence operation model up to 8 compressor units
• 10 different user setting profiles
• Password protection to access parameters
• 4 programmable relays
• Integrated main motor and fan motor overcurrent protection
• Display of average value of phase voltages
• 8 qty. maintenance programming
• 50 qty. real-time logs
• Read-write-access parameters, compatible with SCADA systems
• RS485, Airbus, ModbusRTU communication protocols
• Compatible with multi-compressor automation systems for energy algorithms (DCO, P4, SX, XC)
• Ready for Industry 4.0 / IOT configurations
• Remote control/command option
• Compatible with 2014/35/EU and 2014/30/EU: European EMC and LVD directives.
• Robust and resistant ABS plastic cover
• High Volume Air Cooler resistant to harsh conditions (minimum load to Dryer)
• New Generation High volume Robust Oil Cooler resistant to thermal expansions and vibrations (optimum Delta T)
• 4 qty. Independent silent motor-integrated Inlet Axial Fans for effective cooling (Some models may differ)
• Quality and long-lasting compressor oil
• Less than 3 ppm oil residual in the discharge compressed air
• Original design and production by Sarmak: Vertical Air/Oil Tank certified by TÜV-SÜD/Germany
• Service-friendly, Vertical type Air/Oil separator filter element
• Inlet air filter, intake valve, safety valve, minimum pressure checkvalve, factory filled oil, Sound and vibration insulated canopy, chassis.
Model | Max. Operating Pressure (bar g) | Free Air Delivery Min (m³/min) | Free Air Delivery Max (m³/min) | Nominal Motor Power (kW) | HP | Sound Level (dBA) | Compressed Air Connection | Length (mm) | Width (mm) | Height (mm) | Total Weight (kg) |
---|---|---|---|---|---|---|---|---|---|---|---|
MASTER 37 | 7.5 | 3.62 | 7.70 | 37 | 50 | 71 | 1 ½” | 1855 | 1160 | 1600 | 900 |
MASTER 37 | 10 | 3.43 | 6.71 | 37 | 50 | 71 | 1 ½” | 1855 | 1160 | 1600 | 900 |
MASTER 45 | 7.5 | 3.63 | 8.83 | 45 | 60 | 73 | 2” | 2405 | 1340 | 1800 | 1360 |
MASTER 45 | 10 | 3.42 | 8.05 | 45 | 60 | 73 | 2” | 2405 | 1340 | 1800 | 1360 |
MASTER 55 | 7.5 | 2.78 | 11.30 | 55 | 75 | 74 | 2” | 2405 | 1350 | 1860 | 1620 |
MASTER 55 | 10 | 2.85 | 9.10 | 55 | 75 | 74 | 2” | 2405 | 1350 | 1860 | 1620 |
MASTER 55 | 13 | 2.85 | 7.90 | 55 | 75 | 74 | 2” | 2405 | 1350 | 1860 | 1620 |
MASTER 75 | 7.5 | 3.55 | 14.90 | 75 | 100 | 75 | 2” | 2505 | 1350 | 1960 | 1800 |
MASTER 75 | 10 | 3.81 | 12.30 | 75 | 100 | 75 | 2” | 2505 | 1350 | 1960 | 1800 |
MASTER 75 | 13 | 3.96 | 9.95 | 75 | 100 | 75 | 2” | 2505 | 1350 | 1960 | 1800 |
MASTER 160 | 7.5 | 9.25 | 32.79 | 160 | 220 | 77 | DN100-PN16 | 3105 | 2010 | 2155 | 4500 |
MASTER 160 | 10 | 9.50 | 28.30 | 160 | 220 | 77 | DN100-PN16 | 3105 | 2010 | 2155 | 4500 |
Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Anti-Corrosive | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m, Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Efficient Energy Use | High | Low-moderate | High( Potential Cost savings of 34%) |
Structural Durability | Very Strong | Very Strong | Strong |
High Thermal Endurance | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Simple Installation | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Manpower and Work Hours Needed for 2″ Pipe Over 3000 Feet | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | About 100 man-hours with 8 workers, completed in under 2 days |
Annual Charges for Installation, Commissioning & Operation | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Breakdown: Material % / Labor % | 30% / 70% | 25% / 75% | 80% / 20% |
Texture of Surface | 0.03 | 0.05 | 0.001 |
Required Specialized Tools: Welder, Threader, Groove Cutter | Yes | Yes | No |
Quality of Air | High — When needed, these pipe systems comply with ISO 8573-1:2010 air quality standards | Low( Not according to !SO 8573-2010 air quality standards) | High — These pipe systems support compliance with ISO 8573-1:2010 air quality standards when required. |
Cost Rate per Meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars |
Service Life Depends on Environment, Pipe Design, and Grade | 30 years | 40 years | 20 years |
Upfront Installation Cost | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Care and Maintenance | Difficult — Rust buildup under pipes and fittings can reach machinery, requiring weekly preventive maintenance. | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy — No rust buildup, with preventive maintenance needed every 4 weeks. |