At CoolAir Compressors, we understand the importance of keeping your screw compressor running reliably and efficiently. Airends in industrial screw compressors are subjected to heavy operations and constant wear, which can lead to performance issues. That’s where our Airend Rebuild Service comes in—restoring your compressor to its optimal condition, with a 6-month warranty to ensure peace of mind.
Our rebuild service is designed to extend the life of your compressor and improve its performance, helping you avoid costly downtime. With a turnaround time of just 5 to 7 business days, you can get back to operating at full capacity without long delays.
Place Your Order
Contact us to get started! Once you’ve placed your order, you’ll receive clear instructions for shipping your airend to our repair center.
Skid and Ship
Properly skid your airend and ship it according to our guidelines to ensure safe transport.
Inspection & Diagnosis
Upon arrival at our repair center, the airend undergoes a thorough inspection. This step allows our experts to assess the wear and damage and begin the rebuild process.
Rebuild Process
The airend rebuild is completed in 5 to 7 business days. We replace worn-out parts, restore components, and ensure the airend is functioning as close to its original condition as possible.
Packaging and Shipping
Once the rebuild is complete, the airend is skid-mounted, securely packaged, and shipped back to your location, ready for reinstallation.
Our Airend Overhaul service is designed to extend the lifespan of your compressor by replacing worn-out parts and restoring the unit to a near-original condition. This service will not only improve your compressor’s efficiency but also help you reduce long-term operating costs.
Don’t wait for performance issues to disrupt your operations. Contact us today to get your airend rebuild started, and enjoy a 6-month warranty on all rebuilt components. At CoolAir Compressors, we ensure that your compressor is back up and running in no time—typically within 5 to 7 business days.
Contact Us Now to learn more about our Airend Rebuild Service or to place an order!
Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Anti-Corrosive | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m, Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Efficient Energy Use | High | Low-moderate | High( Potential Cost savings of 34%) |
Structural Durability | Very Strong | Very Strong | Strong |
High Thermal Endurance | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Simple Installation | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Manpower and Work Hours Needed for 2″ Pipe Over 3000 Feet | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | About 100 man-hours with 8 workers, completed in under 2 days |
Annual Charges for Installation, Commissioning & Operation | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Breakdown: Material % / Labor % | 30% / 70% | 25% / 75% | 80% / 20% |
Texture of Surface | 0.03 | 0.05 | 0.001 |
Required Specialized Tools: Welder, Threader, Groove Cutter | Yes | Yes | No |
Quality of Air | High — When needed, these pipe systems comply with ISO 8573-1:2010 air quality standards | Low( Not according to !SO 8573-2010 air quality standards) | High — These pipe systems support compliance with ISO 8573-1:2010 air quality standards when required. |
Cost Rate per Meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars |
Service Life Depends on Environment, Pipe Design, and Grade | 30 years | 40 years | 20 years |
Upfront Installation Cost | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Care and Maintenance | Difficult — Rust buildup under pipes and fittings can reach machinery, requiring weekly preventive maintenance. | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy — No rust buildup, with preventive maintenance needed every 4 weeks. |