In areas such as the electronics industry and hospitals, the pharmaceutical industry, the food and beverage industry, the separation of waste oil vapor and odors from compressed air is required. The FES Oil Vapor Separator series has been developed for such applications. It ensures the highest air purity standards by efficiently removing oil aerosols and vapors. This not only protects sensitive equipment but also complies with strict industry hygiene and safety regulations.
• High oil holding capacity
• Easy cleaning and maintenance
• Complete sealing thanks to rings
• Low pressure drop
• Automatic drain on the entire range (alternative drain options)
• Temperature range min 4°C min., max 80°C
• Maximum working pressure 14 barg
• Grounded elements to minimize the risk of static electricity
• Separation of particles including condensate and oil down to 0.01 microns
• Reducing the amount of oil mist to 10 ppm
• Effective discharge of oil vapor with slow and effective separation at specified flow rates thanks to its large surface area.
Scope of application:
• Applications requiring oil-free air
• Safe backup separation to separate oil vapor smoke found in the discharge of oil-powered compressors
• Food processing plants
• Nailing / stapling machines
• Cement and paper processing plants
Model | Nom. Capacity (m³/min) | Capacity (cfm) | Connection | Max. Working Pressure (barg) | Nom. Ambient Temp (°C) | Particle & Oil Sensitivity | Dimensions (W×H mm) | Weight (kg) |
---|---|---|---|---|---|---|---|---|
FES 43 | 4.25 | 150.1 | 2″ | 14 | 80 | 0.01 micron 10 ppm | 500 × 1010 | 90 |
FES 85 | 8.5 | 300.2 | 2″ | 14 | 80 | 0.01 micron 10 ppm | 500 × 1110 | 105 |
FES 170 | 17.0 | 600.3 | 2″ | 14 | 80 | 0.01 micron 10 ppm | 500 × 1463 | 123 |
FES 225 | 22.5 | 794.6 | DN80 | 14 | 80 | 0.01 micron 10 ppm | 500 × 1655 | 136 |
FES 340 | 34.0 | 1200.7 | DN80 | 14 | 80 | 0.01 micron 10 ppm | 600 × 1520 | 160 |
FES 450 | 45.0 | 1589.2 | DN80 | 14 | 80 | 0.01 micron 10 ppm | 600 × 1675 | 177 |
FES 595 | 59.5 | 2101.2 | DN100 | 14 | 80 | 0.01 micron 10 ppm | 700 × 1575 | 200 |
FES 780 | 78.0 | 2754.5 | DN100 | 14 | 80 | 0.01 micron 10 ppm | 700 × 1730 | 220 |
FES 1190 | 119.0 | 4202.4 | DN100 | 14 | 80 | 0.01 micron 10 ppm | 800 × 1670 | 345 |
FES 1700 | 170.5 | 6003.5 | DN100 | 14 | 80 | 0.01 micron 10 ppm | 800 × 1925 | 345 |
Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Anti-Corrosive | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m, Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Efficient Energy Use | High | Low-moderate | High( Potential Cost savings of 34%) |
Structural Durability | Very Strong | Very Strong | Strong |
High Thermal Endurance | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Simple Installation | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Manpower and Work Hours Needed for 2″ Pipe Over 3000 Feet | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | About 100 man-hours with 8 workers, completed in under 2 days |
Annual Charges for Installation, Commissioning & Operation | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Breakdown: Material % / Labor % | 30% / 70% | 25% / 75% | 80% / 20% |
Texture of Surface | 0.03 | 0.05 | 0.001 |
Required Specialized Tools: Welder, Threader, Groove Cutter | Yes | Yes | No |
Quality of Air | High — When needed, these pipe systems comply with ISO 8573-1:2010 air quality standards | Low( Not according to !SO 8573-2010 air quality standards) | High — These pipe systems support compliance with ISO 8573-1:2010 air quality standards when required. |
Cost Rate per Meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars |
Service Life Depends on Environment, Pipe Design, and Grade | 30 years | 40 years | 20 years |
Upfront Installation Cost | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Care and Maintenance | Difficult — Rust buildup under pipes and fittings can reach machinery, requiring weekly preventive maintenance. | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy — No rust buildup, with preventive maintenance needed every 4 weeks. |