Oil Mist Separator

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In areas such as the electronics industry and hospitals, the pharmaceutical industry, the food and beverage industry, the separation of waste oil vapor and odors from compressed air is required. The FES Oil Vapor Separator series has been developed for such applications .

PRODUCT INFORMATION

• High oil holding capacity

• Easy cleaning and maintenance

• Complete sealing thanks to rings

• Low pressure drop

• Automatic drain on the entire range (alternative drain options)

• Temperature range min 4°C min., max 80°C

• Maximum working pressure 14 barg

• Grounded elements to minimize the risk of static electricity

• Separation of particles including condensate and oil down to 0.01 microns

• Reducing the amount of oil mist to 10 ppm

• Effective discharge of oil vapor with slow and effective separation at specified flow rates thanks to its large surface area.

Scope of application:

• Applications requiring oil-free air

• Safe backup separation to separate oil vapor smoke found in the discharge of oil-powered compressors

• Food processing plants

• Nailing / stapling machines

• Cement and paper processing plants

TECHNICIAL SPECIFICATIONS

Model	Nom. Capacity		Connection	Max. Working Pressure (barg)	Nom. Ambient Temperature (°C)	Particle and Oil Sensitivity	Width x Height (mm)	Weight (kg)
Model	(m3/min)	(cfm)	Connection	Max. Working Pressure (barg)	Nom. Ambient Temperature (°C)	Particle and Oil Sensitivity		Weight (kg)
FES 43	4.25	150.1	2″	14	80	0.01 micron 10 ppm		500 x 1010	90
FES 85	8.5	300.2	2″	14	80	0.01 micron 10 ppm	500 x 1110	105
FES 170	17.0	600.3	2″	14	80	0.01 micron 10 ppm	500×1463	123
FES 225	22.5	794.6	DN80	14	80	0.01 micron 10 ppm	500 x 1655	136
FES 340	34.0	1,200.7	DN80	14	80	0.01 micron 10 ppm	600×1520	160
FES 450	45.0	1,589.2	DN80	14	80	0.01 micron 10 ppm	600×1675	177
FES 595	59.5	2.101.2	DN100	14	80	0.01 micron 10 ppm	700 x 1575	200
FES 780	78.0	2,754.5	DN100	14	80	0.01 micron 10 ppm	700×1730	220
FES 1190	119.0	4.202.4	DN100	14	80	0.01 micron 10 ppm	800×1670	345
FES 1700	170.5	6,003.5	DN100	14	80	0.01 micron 10 ppm	800×1925	345

Piping Material Features Comparison
Piping Features	Stainless Steel(Type 304L)	Mild Steel	Blue anodized Aluminum Alloy
Weight (Dia 6inch, Length 6m)	127.2	169.6	29.142
Corrosion Resistant	Yes	No	Yes(100%)
Pressure drop (Dia 2 inch Length= 20m,Airflow=3 cubic metres/Minute, Pressure=10 bar)	0.25	0.4 Bar	0.1
Energy Efficiency	High	Low-moderate	High( Potential Cost savings of 34%)
Mechanical Strength	Very Strong	Very Strong	Strong
High-Temperature Rating	Yes	Yes	Yes
Installation Ease	Less Difficult	Difficult	Easy(High Flexibility and Modularity)
Installation Time	Approx 6 feet length per hour	Approx 6 feet length per hour	Approx 45 feet Length per hour
Work Hours/Manpower Required for a 2″ pipe and a 3000 feet piping	Approx 600 man-hours/8 men for 2 weeks	Approx 600 man-hours/8 men for 2 weeks	Approx 100 man-hours /8 men for less than 2 days
Annual Cost(Installation, Commissioning, and operation)	Approx 3000 dollars	Approx 7820 dollars	Approx 1300 dollars
Installation Cost Material%/Labor%	30% / 70%	25% / 75%	80% / 20%
Surface roughness	0.03	0.05	0.001
Special Tools Required (welder, threader, groove cutter)	Yes	Yes	No
Air Quality	High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards.	Low( Not according to !SO 8573-2010 air quality standards)	High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards.
Cost per meter	Almost 2 less than Aluminum	3 Times less than Aluminum	163.64 Dollars(Parker Transair)
Life Span( Will vary according to environmental factors, Pipe design, and Pipe grade.	30 years	40 years	20 years
Initial Cost of installations	Material : 30% Labor:70%	Material : 25% Labor:75%	Material : 80% Labor:20%
Maintenance	Difficult(Accumulation of rust under pipes and fittings which travels to machinery, may require preventive maintenance every week)	Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days)	Easy (No accumulation of rust, may require preventive maintenance every 4 Weeks)