CoolAir Compressors - Air Compressors Pakistan

A Major Source of Energy Loss in Compressed Air Systems

In industrial settings, air leaks can lead to substantial energy waste—often accounting for 20–30% of a compressor’s total output. Facilities that have not been properly maintained frequently experience leak rates of around 20% of their total compressed air capacity. However, by actively identifying and repairing leaks, these losses can be minimized to under 10%.

We Locate and Repair Compressed Air Leaks – Promoting Energy Efficiency Across Your System

Frequent Leak Locations Include:

  • Control and isolation valves

  • Hose assemblies, couplers, and tubing

  • Cylinder rod seals

  • Quick disconnects, especially if O-rings are damaged or missing

  • Filters, regulators, and lubricators

  • Pipe flanges

  • Faulty or poorly installed drains

  • Uncontrolled air blow-offs

  • Open or malfunctioning condensate traps

  • Piping connections and joints

  • End-use equipment

  • Thread sealing materials

  • Degraded gaskets and seals

CoolAir Compressors - Air Compressors Pakistan
Air Leakage, Wasted Energy and Cost
Hole Diameter (mm) Equivalent Hole Quantity of Air Lost (L/s) Annual Energy Waste (kWh) Annual Cost of Leaks (PKR)
0.40.21332184
0.80.85328904
1.63.2212835784
3.212.88512142968
6.451.234040571872
12.7204.81361922287992