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A Major Source of Energy Loss in Compressed Air Systems

In industrial settings, air leaks can lead to substantial energy waste—often accounting for 20–30% of a compressor’s total output. Facilities that have not been properly maintained frequently experience leak rates of around 20% of their total compressed air capacity. However, by actively identifying and repairing leaks, these losses can be minimized to under 10%.

We Locate and Repair Compressed Air Leaks – Promoting Energy Efficiency Across Your System

Frequent Leak Locations Include:

  • Control and isolation valves

  • Hose assemblies, couplers, and tubing

  • Cylinder rod seals

  • Quick disconnects, especially if O-rings are damaged or missing

  • Filters, regulators, and lubricators

  • Pipe flanges

  • Faulty or poorly installed drains

  • Uncontrolled air blow-offs

  • Open or malfunctioning condensate traps

  • Piping connections and joints

  • End-use equipment

  • Thread sealing materials

  • Degraded gaskets and seals