Tank Mounted With Inverter With Dryer

Tank Mounted With Inverter With Dryer - INTEGRA 5 – 22 TFD _

SARMAK Compressor- European

Air Energy Compressors-Chinese

Portable Compressor

Aluminum & Stainless Steel Piping

On-Site Nitrogen Generators

On-Site Oxygen Generators

Vacuum Pumps

Blowers

Downstream Equipment

Air Receiver

Air Water Flow

Spares

Lubricants

Air Leakage Detector

Services

“INTEGRA 5 – 22 TFD series” is produced as a new generation Tank Top, Dryer and double filter, iPM Motor, Dual Inverter, Direct Coupled without Coupling. It offers economical, compact and service-friendly solutions. It is a product series that has lower electricity consumption, is quieter and has less maintenance costs than classical models. Ideal for small businesses. It can be used in all areas of industry. Screw air compressor, refrigerant dryer, inlet & outlet filters and air tank connections have been made. It is delivered as a “single unit” ready for use. It meets ‘compressed air quality requirements’ according to ISO 8573-1 standard.

PRODUCT INFORMATION

EQUIPMENT INTEGRATED IN THE COMPRESSOR UNIT

• Compressed Air Dryer

• Pre- and Final-Filters

• TÜV approved Air Tank

NEW GENERATION SYNCHRONOUS iPM MOTOR TECHNOLOGY
(INTERNAL PERMANENT MAGNET)

• IE5 ultra premium efficiency class, PTC protected.

• It is an oil-cooled engine type that operates in a closed circuit.

• It has a high protection class of IP65/F.

• It operates silently, there is no need for grease.

• It can work in more polluted environments than other classic models. There is no need for cooling air or fans.

• It does not require maintenance due to its bearing-free, frictionless internal structure and high protection.

• Motor windings are epoxy coated and do not cause short circuits.

• Provides optimum operation at low screw speeds. (Since the engine is oil-cooled, there is no heating.) It can operate with minimum capacity at lower speeds.

NEW GENERATION COUPLING-FREE DIRECT COUPLING SYSTEM

• Provides more stable operation; The motor-screw block is compact and integrated, directly coupled.

• Provides zero loss in transmission with its innovative, coupling-free connection. (No gear group, bell body, flexible coupling etc., no additional alignment required)

NEW GENERATION DUAL INVERTER TECHNOLOGY

• Ability to drive both main motor and fan motor at the same time

• Simpler and less space-consuming electrical panel

• Variable Speed / Speed Adjustable Working Mode

• Extra energy-saving feature of working at constant outlet pressure

• Ability to protect the compressor from peak discharge currents

• Compressor components protection due to soft start

• Efficient operation by quickly responding to variable pressure air needs

LOW ELECTRICITY CONSUMPTION

• In terms of performance; The unit provides low terminal kW (specific power) per m3/min. (It has more advantageous energy consumption compared to other classical models.)

• It can provide up to 15% extra energy savings compared to classic inverter models.

COMPACT CONSTRUCTION

• With its compact unit structure, it takes up less space than other classic models.

QUIET OPERATION & EFFECTIVE COOLING

• Thanks to its oil-cooled and fanless main engine, it operates more quietly than other classic models.

• Independent & motor-integrated axial fan in every model provides effective cooling performance.

TOUCH ELECTRONIC CARD SCREEN

• Sarmak SELTRONİK Control System, unlike traditional solutions, with its Dual-inverter system specially designed for the screw compressor system; It drives both the main motor and the fan motor with separate control algorithms. With dual IGBT output, optimum efficiency is achieved from the main motor and fan motor.

•4.3” inch graphical, color, touch screen; It has parameter and status indicators. (animations and symbols showing working-stopping states)

• There is no need for an extra power supply to power the compressor controller or sensors.

• Energy-saving sleep function

• Graphical representation of pressure and temperature values

• Maintenance periods settings

• Ability to program a start-stop work table

• Working schedule

• Solenoid valve opening / closing delay times can be set

• Ability to make software updates via computer connection

SEPARATOR SYSTEM

• TÜV-SÜD/Germany approved, vertically positioned, original design and manufacturing Separator Tank

• Atomic separator type Air/Oil Separator filter element that provides ease of service

OTHER COMPONENTS IN THE PRODUCT

• Air suction filter, Suction regulator/valve, safety valve, min. pressure check valve, factory filled oil, sound and vibration insulated canopy, chassis

TECHNICIAL SPECIFICATIONS

ALL PERFORMANCE VALUES ARE ACCORDING TO CAGI PNEUROP / PN 2 CPTC 2 NORMS. FREE AIR DELIVERY WAS MEASURED AT NOMINAL WORKING PRESSURE (MAX-0.5 BAR).

WARRANTY TOLERANCES: THE FLOW FLOW AND SPECIFIC POWER REQUIREMENT BASED ON THE NOMINAL CONDITIONS ARE GUARANTEED ACCORDING TO THE TOLERANCES SPECIFIED IN ACCORDANCE WITH THE ISO 1217-ANNEX C STANDARD.

STANDARDS: FREE AIR DELIVERY – PRESSURE (CAGI PNEUROP PN2CPTC2 – ISO1217-ANNEX C), SOUND LEVEL (CAGI PNEUROP PN8NTC2), QUALITY (ISO9001:2015)

SARMAK MAKİNA A.Ş. INTEGRA TFD SERIES COMPRESSORS PRODUCED IN ITS FACILITIES ARE MANUFACTURED WITH GREAT METICULOUSITY AND SUPERIOR TECHNOLOGY. EACH UNIT IS PASSED THROUGH ‘FUNCTION AND PERFORMANCE TESTS’ IN THE MODERN TEST CENTER OF OUR PRODUCTION FACILITY, AND AFTER QUALITY CONTROL IS CARRIED OUT BY OUR ENGINEERS, IT IS DELIVERED TO USERS IN A CONDITION SUITABLE FOR “FIRST-OPERATION”.

Piping Material Features Comparison
Piping Features	Stainless Steel(Type 304L)	Mild Steel	Blue anodized Aluminum Alloy
Weight (Dia 6inch, Length 6m)	127.2	169.6	29.142
Corrosion Resistant	Yes	No	Yes(100%)
Pressure drop (Dia 2 inch Length= 20m,Airflow=3 cubic metres/Minute, Pressure=10 bar)	0.25	0.4 Bar	0.1
Energy Efficiency	High	Low-moderate	High( Potential Cost savings of 34%)
Mechanical Strength	Very Strong	Very Strong	Strong
High-Temperature Rating	Yes	Yes	Yes
Installation Ease	Less Difficult	Difficult	Easy(High Flexibility and Modularity)
Installation Time	Approx 6 feet length per hour	Approx 6 feet length per hour	Approx 45 feet Length per hour
Work Hours/Manpower Required for a 2″ pipe and a 3000 feet piping	Approx 600 man-hours/8 men for 2 weeks	Approx 600 man-hours/8 men for 2 weeks	Approx 100 man-hours /8 men for less than 2 days
Annual Cost(Installation, Commissioning, and operation)	Approx 3000 dollars	Approx 7820 dollars	Approx 1300 dollars
Installation Cost Material%/Labor%	30% / 70%	25% / 75%	80% / 20%
Surface roughness	0.03	0.05	0.001
Special Tools Required (welder, threader, groove cutter)	Yes	Yes	No
Air Quality	High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards.	Low( Not according to !SO 8573-2010 air quality standards)	High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards.
Cost per meter	Almost 2 less than Aluminum	3 Times less than Aluminum	163.64 Dollars(Parker Transair)
Life Span( Will vary according to environmental factors, Pipe design, and Pipe grade.	30 years	40 years	20 years
Initial Cost of installations	Material : 30% Labor:70%	Material : 25% Labor:75%	Material : 80% Labor:20%
Maintenance	Difficult(Accumulation of rust under pipes and fittings which travels to machinery, may require preventive maintenance every week)	Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days)	Easy (No accumulation of rust, may require preventive maintenance every 4 Weeks)