“INTEGRA 5 – 22 TFD series” is produced as a new generation Tank Top, Dryer and double filter, iPM Motor, Dual Inverter, Direct Coupled without Coupling. It offers economical, compact and service-friendly solutions. It is a product series that has lower electricity consumption, is quieter and has less maintenance costs than classical models. Ideal for small businesses. It can be used in all areas of industry. Screw air compressor, refrigerant dryer, inlet & outlet filters and air tank connections have been made. It is delivered as a “single unit” ready for use. It meets ‘compressed air quality requirements’ according to ISO 8573-1 standard.
• Compressed Air Dryer
• Pre- and Final-Filters
• TÜV approved Air Tank
• IE5 ultra premium efficiency class, PTC protected.
• It is an oil-cooled engine type that operates in a closed circuit.
• It has a high protection class of IP65/F.
• It operates silently, there is no need for grease.
• It can work in more polluted environments than other classic models. There is no need for cooling air or fans.
• It does not require maintenance due to its bearing-free, frictionless internal structure and high protection.
• Motor windings are epoxy coated and do not cause short circuits.
• Provides optimum operation at low screw speeds. (Since the engine is oil-cooled, there is no heating.) It can operate with minimum capacity at lower speeds.
• Provides more stable operation; The motor-screw block is compact and integrated, directly coupled.
• Provides zero loss in transmission with its innovative, coupling-free connection. (No gear group, bell body, flexible coupling etc., no additional alignment required)
• Ability to drive both main motor and fan motor at the same time
• Simpler and less space-consuming electrical panel
• Variable Speed / Speed Adjustable Working Mode
• Extra energy-saving feature of working at constant outlet pressure
• Ability to protect the compressor from peak discharge currents
• Compressor components protection due to soft start
• Efficient operation by quickly responding to variable pressure air needs
• In terms of performance; The unit provides low terminal kW (specific power) per m3/min. (It has more advantageous energy consumption compared to other classical models.)
• It can provide up to 15% extra energy savings compared to classic inverter models.
• With its compact unit structure, it takes up less space than other classic models.
• Thanks to its oil-cooled and fanless main engine, it operates more quietly than other classic models.
• Independent & motor-integrated axial fan in every model provides effective cooling performance.
• Sarmak SELTRONİK Control System, unlike traditional solutions, with its Dual-inverter system specially designed for the screw compressor system; It drives both the main motor and the fan motor with separate control algorithms. With dual IGBT output, optimum efficiency is achieved from the main motor and fan motor.
•4.3” inch graphical, color, touch screen; It has parameter and status indicators. (animations and symbols showing working-stopping states)
• There is no need for an extra power supply to power the compressor controller or sensors.
• Energy-saving sleep function
• Graphical representation of pressure and temperature values
• Maintenance periods settings
• Ability to program a start-stop work table
• Working schedule
• Solenoid valve opening / closing delay times can be set
• Ability to make software updates via computer connection
• TÜV-SÜD/Germany approved, vertically positioned, original design and manufacturing Separator Tank
• Atomic separator type Air/Oil Separator filter element that provides ease of service
• Air suction filter, Suction regulator/valve, safety valve, min. pressure check valve, factory filled oil, sound and vibration insulated canopy, chassis
Model | Maximum Operating Pressure (bar g) | Free Air Delivery Minimum (m³/min) | Free Air Delivery Maximum (m³/min) | Nominal Motor Power (kW) | Nominal Motor Power (HP) | Integrated Reservoir Tank Capacity (lt) | Sound Level from 1 mt (dBA) | Compressed Air Connection | Length (mm) | Width (mm) | Height (mm) | Total Weight (kg) |
---|---|---|---|---|---|---|---|---|---|---|---|---|
INTEGRA 5 TFD | 7.5 | 0.40 | 0.90 | 5.5 | 7.5 | 500 | 65 | 3/4″ | 1,900 | 750 | 1,774 | 455 |
INTEGRA 7 TFD | 7.5 | 0.58 | 1.25 | 7.5 | 10 | 500 | 65 | 3/4″ | 1,900 | 750 | 1,774 | 460 |
INTEGRA 11 TFD | 7.5 | 0.75 | 1.75 | 11 | 15 | 500 | 66 | 3/4″ | 1,900 | 750 | 1,774 | 560 |
INTEGRA 15 TFD | 7.5 | 0.80 | 2.30 | 15 | 20 | 500 | 66 | 3/4″ | 1,900 | 750 | 1,774 | 565 |
INTEGRA 18 TFD | 7.5 | 1.15 | 3.20 | 18.5 | 25 | 750 | 67 | 1″ | 1,950 | 900 | 2,018 | 660 |
INTEGRA 22 TFD | 7.5 | 1.15 | 3.80 | 22 | 30 | 750 | 67 | 1″ | 1,950 | 900 | 2,018 | 665 |
Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Anti-Corrosive | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m, Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Efficient Energy Use | High | Low-moderate | High( Potential Cost savings of 34%) |
Structural Durability | Very Strong | Very Strong | Strong |
High Thermal Endurance | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Simple Installation | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Manpower and Work Hours Needed for 2″ Pipe Over 3000 Feet | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | About 100 man-hours with 8 workers, completed in under 2 days |
Annual Charges for Installation, Commissioning & Operation | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Breakdown: Material % / Labor % | 30% / 70% | 25% / 75% | 80% / 20% |
Texture of Surface | 0.03 | 0.05 | 0.001 |
Required Specialized Tools: Welder, Threader, Groove Cutter | Yes | Yes | No |
Quality of Air | High — When needed, these pipe systems comply with ISO 8573-1:2010 air quality standards | Low( Not according to !SO 8573-2010 air quality standards) | High — These pipe systems support compliance with ISO 8573-1:2010 air quality standards when required. |
Cost Rate per Meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars |
Service Life Depends on Environment, Pipe Design, and Grade | 30 years | 40 years | 20 years |
Upfront Installation Cost | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Care and Maintenance | Difficult — Rust buildup under pipes and fittings can reach machinery, requiring weekly preventive maintenance. | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy — No rust buildup, with preventive maintenance needed every 4 weeks. |