Heat Transfer & Cooling

Heat Transfer & Cooling Solutions

In today’s world, where energy costs are soaring, efficient energy management is crucial for businesses across various industries. CoolAir Compressors is dedicated to helping customers maximize their energy efficiency by leveraging the heat generated during the air compression process for multiple applications.

Harnessing Energy from Compressed Air

Innovative Applications

At CoolAir, we collaborate with our clients to effectively utilize the energy from compressed air for a variety of purposes, including:

Steam Generation: The heat recovered from air compressors can be transformed into steam, essential for processes such as humidification and drying. This method not only optimizes efficiency but also lowers energy consumption significantly.
Drying Processes: In many industries, rapid drying of products is vital. By harnessing the heat from compressed air, businesses can enhance drying times while minimizing operational costs.
Air Conditioning: The recovered heat can also be utilized in air conditioning systems, ensuring comfortable and efficient working environments.
Co-Generation: By implementing a heat recovery system, businesses can create a co-generation setup that provides both electricity and thermal energy, maximizing the utility of available energy resources.

Built-In Heat Recovery Systems

Our air compressors can be equipped with built-in heat recovery systems designed to efficiently capture and repurpose waste heat. This innovative technology reduces energy waste and improves the overall efficiency of your operations.

By integrating these energy-efficient solutions, businesses can significantly cut down on their operational costs while contributing to a sustainable future. Partner with CoolAir Compressors to optimize your heat transfer and cooling processes and take full advantage of our advanced air compression technologies today!

Piping Material Features Comparison
Piping Features	Stainless Steel(Type 304L)	Mild Steel	Blue anodized Aluminum Alloy
Weight (Dia 6inch, Length 6m)	127.2	169.6	29.142
Corrosion Resistant	Yes	No	Yes(100%)
Pressure drop (Dia 2 inch Length= 20m,Airflow=3 cubic metres/Minute, Pressure=10 bar)	0.25	0.4 Bar	0.1
Energy Efficiency	High	Low-moderate	High( Potential Cost savings of 34%)
Mechanical Strength	Very Strong	Very Strong	Strong
High-Temperature Rating	Yes	Yes	Yes
Installation Ease	Less Difficult	Difficult	Easy(High Flexibility and Modularity)
Installation Time	Approx 6 feet length per hour	Approx 6 feet length per hour	Approx 45 feet Length per hour
Work Hours/Manpower Required for a 2″ pipe and a 3000 feet piping	Approx 600 man-hours/8 men for 2 weeks	Approx 600 man-hours/8 men for 2 weeks	Approx 100 man-hours /8 men for less than 2 days
Annual Cost(Installation, Commissioning, and operation)	Approx 3000 dollars	Approx 7820 dollars	Approx 1300 dollars
Installation Cost Material%/Labor%	30% / 70%	25% / 75%	80% / 20%
Surface roughness	0.03	0.05	0.001
Special Tools Required (welder, threader, groove cutter)	Yes	Yes	No
Air Quality	High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards.	Low( Not according to !SO 8573-2010 air quality standards)	High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards.
Cost per meter	Almost 2 less than Aluminum	3 Times less than Aluminum	163.64 Dollars(Parker Transair)
Life Span( Will vary according to environmental factors, Pipe design, and Pipe grade.	30 years	40 years	20 years
Initial Cost of installations	Material : 30% Labor:70%	Material : 25% Labor:75%	Material : 80% Labor:20%
Maintenance	Difficult(Accumulation of rust under pipes and fittings which travels to machinery, may require preventive maintenance every week)	Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days)	Easy (No accumulation of rust, may require preventive maintenance every 4 Weeks)