In today’s world, where energy costs are soaring, efficient energy management is crucial for businesses across various industries. CoolAir Compressors is dedicated to helping customers maximize their energy efficiency by leveraging the heat generated during the air compression process for multiple applications.
At CoolAir, we collaborate with our clients to effectively utilize the energy from compressed air for a variety of purposes, including:
Steam Generation: The heat recovered from air compressors can be transformed into steam, essential for processes such as humidification and drying. This method not only optimizes efficiency but also lowers energy consumption significantly.
Drying Processes: In many industries, rapid drying of products is vital. By harnessing the heat from compressed air, businesses can enhance drying times while minimizing operational costs.
Air Conditioning: The recovered heat can also be utilized in air conditioning systems, ensuring comfortable and efficient working environments.
Co-Generation: By implementing a heat recovery system, businesses can create a co-generation setup that provides both electricity and thermal energy, maximizing the utility of available energy resources.
Our air compressors can be equipped with built-in heat recovery systems designed to efficiently capture and repurpose waste heat. This innovative technology reduces energy waste and improves the overall efficiency of your operations.
By integrating these energy-efficient solutions, businesses can significantly cut down on their operational costs while contributing to a sustainable future. Partner with CoolAir Compressors to optimize your heat transfer and cooling processes and take full advantage of our advanced air compression technologies today!
Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Corrosion Resistant | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m,Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Energy Efficiency | High | Low-moderate | High( Potential Cost savings of 34%) |
Mechanical Strength | Very Strong | Very Strong | Strong |
High-Temperature Rating | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Installation Time | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Work Hours/Manpower Required for a 2″ pipe and a 3000 feet piping | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | Approx 100 man-hours /8 men for less than 2 days |
Annual Cost(Installation, Commissioning, and operation) | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Material%/Labor% | 30% / 70% | 25% / 75% | 80% / 20% |
Surface roughness | 0.03 | 0.05 | 0.001 |
Special Tools Required (welder, threader, groove cutter) | Yes | Yes | No |
Air Quality | High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards. | Low( Not according to !SO 8573-2010 air quality standards) | High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards. |
Cost per meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars(Parker Transair) |
Life Span( Will vary according to environmental factors, Pipe design, and Pipe grade. | 30 years | 40 years | 20 years |
Initial Cost of installations | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Maintenance | Difficult(Accumulation of rust under pipes and fittings which travels to machinery, may require preventive maintenance every week) | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy (No accumulation of rust, may require preventive maintenance every 4 Weeks) |