Direct 11-110 Series offers efficient and service-friendly solutions. Ideal for small and medium-sized businesses, it can be used in all areas of industry. It is delivered as a single ready-to-use unit.
The compact design ensures easy installation and minimal space requirements.
Its reliable performance guarantees consistent compressed air supply with low maintenance needs.
Designed with user convenience in mind, it supports long-term operation with maximum efficiency.
• Current IE class efficient, IP55/F, PTC protected Electric Motor
• Star-Delta (With Contactor) Operating Mode (Standard) in DIRECT versions
• Softstarter Operating Mode in DIRECT-ST versions (Optional)
• Direct Coupling System
• Coupling with natural rubber elastic parts, with patented technology, providing ease of service during disassembly, lasting up to 6 times longer.
• Efficient screw block of European origin, selected specifically for the capacity of each compressor model
• Low torque requirement with optimum speed selected in safe area
• Optimum capacity & minimum shaft power
• 16 barg pressure resistant design
• Long-lasting construction with the selection of quality and new generation bearings
• Connection to the original output diameter of the screw block (without pressure loss)
• Connection to air/oil separator via minimum elbow pipe using original coupling
• Contents of the panel: star-delta contactor set, fan contactor set, motor protection switch & fuse, control transformer (24V), emergency stop switch, on/off button, control panel (CPU), LED digital monitor
• Microprocessor-controlled electronic control card offering operating status, stop status, total and load operating time, pressure regulation, mains pressure and screw temperature measurements, protection functions in case of alarm and many other parameter controls.
• Energy-saving automatic operating mode
• Message display feature as text
• Up to 24 language options
• 3.2” color graphic LED backlit display
• Co-aging option for up to 8 compressors
• Custom identification for up to 10 different users
• Access to parameters with password
• 4 programmable relays
• Integrated Main Motor & Fan motor current protection
• Display of the average value of phase voltages
• Programming 8 maintenance periods
• Real-time recording of 50 faults
• Compatible with all SCADA applications, parameter access, reading and writing capabilities
• RS485, Airbus, ModbusRTU communication protocols
• Compatibility with multiple compressor automation (energy algorithm etc.) systems (DCO, P4, SX, XC)
• Industry 4.0 / IoT ready configuration
• Remote control/command capability depending on the compressor model (optional)
• 2014/35/EU and 2014/30/EU: Fully compliant with European EMC and LVD directives.
• Durable ABS plastic housing
• Air Radiator with large volume and suitable for the most difficult conditions (minimum load on the dryer)
• Large Volume and Durable Oil Radiator (Optimum temperature difference)
• 2 integrated-motor, silent axial fans built into the unit
• Quality and long-lasting compressor oil
• Low amount of oil vapor in the compressed outlet air ≤ 3 ppm
• Optional ‘Heat Recovery Module’ integration
• TÜV-SÜD/Germany approved, vertically positioned, original design and manufacturing Separator Tank
• Immersion type Air/Oil Separator filter element that provides ease of service
• Air suction filter, Suction regulator/valve, safety valve, min. pressure check valve, factory filled oil, sound and vibration insulated canopy, chassis
Model | Max Operating Pressure (bar g) | Max Operating Pressure (psi g) | Free Air Delivery (m³/min) | Free Air Delivery (cfm) | Nominal Motor Power (kW) | Nominal Motor Power (HP) | Sound Level (dBA) | Compressed Air Connection | Length (mm) | Width (mm) | Height (mm) | Total Weight (kg) |
---|---|---|---|---|---|---|---|---|---|---|---|---|
DIRECT 11 | 7.5 | 108.7 | 1.70 | 60.0 | 11 | 15 | 67 | 3/4″ | 1205 | 910 | 1330 | 385 |
DIRECT 15 | 7.5 | 108.7 | 2.20 | 77.7 | 15 | 20 | 68 | 3/4″ | 1255 | 910 | 1330 | 390 |
DIRECT 15 | 10 | 145.0 | 1.75 | 61.8 | 15 | 20 | 68 | 3/4″ | 1255 | 910 | 1330 | 390 |
DIRECT 18 | 10 | 145.0 | 2.52 | 88.9 | 18.5 | 25 | 69 | 1″ | 1255 | 910 | 1365 | 395 |
DIRECT 22 | 7.5 | 108.7 | 3.65 | 128.8 | 22 | 30 | 69 | 1″ | 1430 | 910 | 1365 | 410 |
DIRECT 22 | 10 | 145.0 | 3.00 | 105.9 | 22 | 30 | 69 | 1″ | 1430 | 910 | 1365 | 410 |
DIRECT 22 | 13 | 188.5 | 2.57 | 90.7 | 22 | 30 | 69 | 1″ | 1430 | 910 | 1365 | 410 |
DIRECT 30 | 7.5 | 108.7 | 5.23 | 184.6 | 30 | 40 | 69 | 1 1/2″ | 1555 | 1010 | 1600 | 510 |
DIRECT 30 | 10 | 145.0 | 4.25 | 150.0 | 30 | 40 | 69 | 1 1/2″ | 1555 | 1010 | 1600 | 510 |
DIRECT 37 | 7.5 | 108.7 | 6.00 | 211.8 | 37 | 50 | 70 | 1 1/2″ | 1555 | 1010 | 1600 | 760 |
DIRECT 37 | 10 | 145.0 | 5.20 | 183.6 | 37 | 50 | 70 | 1 1/2″ | 1555 | 1010 | 1600 | 760 |
DIRECT 37 | 13 | 188.5 | 4.00 | 141.2 | 37 | 50 | 70 | 1 1/2″ | 1555 | 1010 | 1600 | 760 |
DIRECT 45 | 7.5 | 108.7 | 7.45 | 263.0 | 45 | 60 | 72 | 2″ | 1805 | 1160 | 1750 | 1340 |
DIRECT 45 | 10 | 145.0 | 6.39 | 225.6 | 45 | 60 | 72 | 2″ | 1805 | 1160 | 1750 | 1340 |
DIRECT 55M | 7.5 | 108.7 | 8.75 | 309.0 | 55 | 75 | 73 | 2″ | 1805 | 1160 | 1750 | 1390 |
DIRECT 55 | 7.5 | 108.7 | 8.95 | 316.0 | 55 | 75 | 73 | 2″ | 1805 | 1160 | 1750 | 1390 |
DIRECT 55 | 10 | 145.0 | 7.71 | 272.2 | 55 | 75 | 73 | 2″ | 1805 | 1160 | 1750 | 1390 |
DIRECT 55 | 13 | 188.5 | 6.45 | 227.7 | 55 | 75 | 73 | 2″ | 1805 | 1160 | 1750 | 1390 |
DIRECT 75 | 7.5 | 108.7 | 11.50 | 406.1 | 75 | 100 | 75 | 2″ | 2205 | 1350 | 1860 | 1600 |
DIRECT 75 | 10 | 145.0 | 10.25 | 361.9 | 75 | 100 | 75 | 2″ | 2205 | 1350 | 1860 | 1600 |
DIRECT 75 | 13 | 188.5 | 9.04 | 319.2 | 75 | 100 | 75 | 2″ | 2205 | 1350 | 1860 | 1600 |
DIRECT 75L | 7.5 | 108.7 | 12.50 | 441.4 | 75 | 100 | 75 | 2″ | 2205 | 1350 | 1860 | 1750 |
DIRECT 75L | 10 | 145.0 | 10.94 | 368.3 | 75 | 100 | 75 | 2″ | 2205 | 1350 | 1860 | 1750 |
DIRECT 75L | 13 | 188.5 | 9.40 | 331.9 | 75 | 100 | 75 | 2″ | 2205 | 1350 | 1860 | 1750 |
DIRECT 90 | 7.5 | 108.7 | 15.10 | 533.2 | 90 | 125 | 76 | 2″ | 2205 | 1350 | 1860 | 2040 |
DIRECT 90 | 10 | 145.0 | 13.20 | 466.2 | 90 | 125 | 76 | 2″ | 2205 | 1350 | 1860 | 2040 |
DIRECT 90 | 13 | 188.5 | 11.10 | 392.0 | 90 | 125 | 76 | 2″ | 2205 | 1350 | 1860 | 2040 |
DIRECT 110 | 7.5 | 108.7 | 19.20 | 678.0 | 110 | 150 | 77 | 3″ | 2905 | 1760 | 1860 | 2640 |
DIRECT 110 | 10 | 145.0 | 16.75 | 591.5 | 110 | 150 | 77 | 3″ | 2905 | 1760 | 1860 | 2640 |
DIRECT 110 | 13 | 188.5 | 14.25 | 503.2 | 110 | 150 | 77 | 3″ | 2905 | 1760 | 1860 | 2640 |
Piping Material Features Comparison |
|||
Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Anti-Corrosive | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m, Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Efficient Energy Use | High | Low-moderate | High( Potential Cost savings of 34%) |
Structural Durability | Very Strong | Very Strong | Strong |
High Thermal Endurance | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Simple Installation | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Manpower and Work Hours Needed for 2″ Pipe Over 3000 Feet | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | About 100 man-hours with 8 workers, completed in under 2 days |
Annual Charges for Installation, Commissioning & Operation | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Breakdown: Material % / Labor % | 30% / 70% | 25% / 75% | 80% / 20% |
Texture of Surface | 0.03 | 0.05 | 0.001 |
Required Specialized Tools: Welder, Threader, Groove Cutter | Yes | Yes | No |
Quality of Air | High — When needed, these pipe systems comply with ISO 8573-1:2010 air quality standards | Low( Not according to !SO 8573-2010 air quality standards) | High — These pipe systems support compliance with ISO 8573-1:2010 air quality standards when required. |
Cost Rate per Meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars |
Service Life Depends on Environment, Pipe Design, and Grade | 30 years | 40 years | 20 years |
Upfront Installation Cost | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Care and Maintenance | Difficult — Rust buildup under pipes and fittings can reach machinery, requiring weekly preventive maintenance. | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy — No rust buildup, with preventive maintenance needed every 4 weeks. |