Compressed Air in Printing

Compressed air plays a vital role in the printing industry, enhancing efficiency and precision across various printing processes. Its versatility allows it to power a range of machines, ensuring high-quality output and streamlined operations. Here are some key applications of compressed air in the printing industry:

Applications of Compressed Air in Printing

Screen Printing Machines: Compressed air is essential for the operation of screen printing machines, enabling the accurate application of ink onto various substrates. It helps in the movement of squeegees and other components, ensuring consistent and high-quality prints.
Flexo Printing Machines: In flexographic printing, compressed air is used to power the ink delivery system and to facilitate the cleaning of rollers and plates. This application ensures that ink is applied evenly, resulting in sharp and vibrant prints.
Tin Printing Machines: Compressed air is utilized in tin printing processes, powering tools that apply designs and labels to metal surfaces. This ensures a precise and efficient operation, vital for maintaining quality in product packaging.

Conclusion

In summary, compressed air is an indispensable resource in the printing industry. By powering various printing machines and processes, it enhances operational efficiency and print quality. Investing in a reliable compressed air system is essential for printing companies looking to improve their productivity and maintain high standards in their finished products.

Piping Material Features Comparison
Piping Features	Stainless Steel(Type 304L)	Mild Steel	Blue anodized Aluminum Alloy
Weight (Dia 6inch, Length 6m)	127.2	169.6	29.142
Corrosion Resistant	Yes	No	Yes(100%)
Pressure drop (Dia 2 inch Length= 20m,Airflow=3 cubic metres/Minute, Pressure=10 bar)	0.25	0.4 Bar	0.1
Energy Efficiency	High	Low-moderate	High( Potential Cost savings of 34%)
Mechanical Strength	Very Strong	Very Strong	Strong
High-Temperature Rating	Yes	Yes	Yes
Installation Ease	Less Difficult	Difficult	Easy(High Flexibility and Modularity)
Installation Time	Approx 6 feet length per hour	Approx 6 feet length per hour	Approx 45 feet Length per hour
Work Hours/Manpower Required for a 2″ pipe and a 3000 feet piping	Approx 600 man-hours/8 men for 2 weeks	Approx 600 man-hours/8 men for 2 weeks	Approx 100 man-hours /8 men for less than 2 days
Annual Cost(Installation, Commissioning, and operation)	Approx 3000 dollars	Approx 7820 dollars	Approx 1300 dollars
Installation Cost Material%/Labor%	30% / 70%	25% / 75%	80% / 20%
Surface roughness	0.03	0.05	0.001
Special Tools Required (welder, threader, groove cutter)	Yes	Yes	No
Air Quality	High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards.	Low( Not according to !SO 8573-2010 air quality standards)	High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards.
Cost per meter	Almost 2 less than Aluminum	3 Times less than Aluminum	163.64 Dollars(Parker Transair)
Life Span( Will vary according to environmental factors, Pipe design, and Pipe grade.	30 years	40 years	20 years
Initial Cost of installations	Material : 30% Labor:70%	Material : 25% Labor:75%	Material : 80% Labor:20%
Maintenance	Difficult(Accumulation of rust under pipes and fittings which travels to machinery, may require preventive maintenance every week)	Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days)	Easy (No accumulation of rust, may require preventive maintenance every 4 Weeks)