Compressed air plays a crucial role in the footwear industry, serving as a key energy source for various manufacturing processes. Its versatility and reliability enhance productivity and precision, making it an indispensable component in producing high-quality footwear.
Cutting Machines: Compressed air powers cutting machines that shape materials like leather and synthetic fabrics. This ensures clean cuts and reduces waste, enhancing material efficiency.
Assembling Processes: Air-powered tools, such as pneumatic staplers and glue applicators, facilitate the assembly of shoe components, ensuring strong bonds and precise fitting.
Finishing Operations: Compressed air is used in finishing processes, including buffing and polishing, to achieve smooth surfaces and improve the overall appearance of the footwear.
Blow Molding: In the production of certain shoe components, compressed air is used in blow molding processes to create lightweight and durable parts.
Cleaning and Maintenance: Compressed air systems are essential for cleaning machinery and work areas, removing dust and debris that could affect production quality.
Efficiency: Compressed air enables faster production cycles by powering multiple machines and processes simultaneously, reducing overall manufacturing time.
Precision: The use of pneumatic tools allows for greater accuracy in assembly and finishing, resulting in higher-quality footwear.
Safety: Compressed air systems reduce the risk of fire hazards associated with electrical equipment in environments where flammable materials are present.
In summary, compressed air is vital in the footwear industry, supporting a variety of applications that enhance efficiency, precision, and safety in manufacturing. By investing in reliable compressed air systems, footwear manufacturers can ensure high-quality production and maintain competitive advantages in the market.
Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Corrosion Resistant | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m,Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Energy Efficiency | High | Low-moderate | High( Potential Cost savings of 34%) |
Mechanical Strength | Very Strong | Very Strong | Strong |
High-Temperature Rating | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Installation Time | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Work Hours/Manpower Required for a 2″ pipe and a 3000 feet piping | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | Approx 100 man-hours /8 men for less than 2 days |
Annual Cost(Installation, Commissioning, and operation) | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Material%/Labor% | 30% / 70% | 25% / 75% | 80% / 20% |
Surface roughness | 0.03 | 0.05 | 0.001 |
Special Tools Required (welder, threader, groove cutter) | Yes | Yes | No |
Air Quality | High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards. | Low( Not according to !SO 8573-2010 air quality standards) | High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards. |
Cost per meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars(Parker Transair) |
Life Span( Will vary according to environmental factors, Pipe design, and Pipe grade. | 30 years | 40 years | 20 years |
Initial Cost of installations | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Maintenance | Difficult(Accumulation of rust under pipes and fittings which travels to machinery, may require preventive maintenance every week) | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy (No accumulation of rust, may require preventive maintenance every 4 Weeks) |