In the chemical industry, the challenges are particularly intense. Equipment must withstand toxic, corrosive, and unstable gases that are commonplace in production processes. With stringent quality controls in place, manufacturers are required to provide the highest quality chemicals to their customers, ensuring product purity is maintained at all times.
In many applications, compressed air comes into direct contact with the processes it serves, making the quality of that air absolutely critical. Contaminants, such as oil in the compressed air supply, can lead to costly product spoilage and loss of valuable production time. This may jeopardize your ability to supply products to customers on schedule, potentially damaging your reputation and bottom line.
Process Air: Used in direct contact with products for cleaning, aeration, and moving materials, making air quality essential for maintaining product integrity.
Control Valves & Cylinders: Compressed air controls the equipment used in manufacturing processes, highlighting the need for reliability and purity.
Material Handling: Air-operated fluid pumping systems enable safe handling in volatile environments, minimizing the risk of explosions.
Nitrogen Generation: Air is filtered via a membrane to produce nitrogen for various chemical applications, underscoring the importance of clean air in the process.
Air Curtains: These create safe, clean areas within facilities, protecting sensitive processes from contamination.
Product Drying: Compressed air accelerates drying processes by mixing with products, making quality air essential for efficiency.
To meet the exacting standards of the chemical industry, we have developed an innovative range of oil-free machines designed to ensure an efficient and reliable supply of high-quality air. Our oil-free compressors help safeguard your processes from contamination, ensuring that your operations run smoothly and efficiently.
Investing in oil-free compressed air systems means you can focus on what matters most: delivering high-quality products to your customers without compromising on safety or efficiency. With our reliable air solutions, you can navigate the challenges of the chemical industry with confidence, knowing that the air quality will always meet your stringent requirements.
Choose our oil-free compressors for a seamless and safe production process. Ensure that your business thrives in the demanding landscape of the chemical industry.
Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Corrosion Resistant | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m,Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Energy Efficiency | High | Low-moderate | High( Potential Cost savings of 34%) |
Mechanical Strength | Very Strong | Very Strong | Strong |
High-Temperature Rating | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Installation Time | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Work Hours/Manpower Required for a 2″ pipe and a 3000 feet piping | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | Approx 100 man-hours /8 men for less than 2 days |
Annual Cost(Installation, Commissioning, and operation) | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Material%/Labor% | 30% / 70% | 25% / 75% | 80% / 20% |
Surface roughness | 0.03 | 0.05 | 0.001 |
Special Tools Required (welder, threader, groove cutter) | Yes | Yes | No |
Air Quality | High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards. | Low( Not according to !SO 8573-2010 air quality standards) | High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards. |
Cost per meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars(Parker Transair) |
Life Span( Will vary according to environmental factors, Pipe design, and Pipe grade. | 30 years | 40 years | 20 years |
Initial Cost of installations | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Maintenance | Difficult(Accumulation of rust under pipes and fittings which travels to machinery, may require preventive maintenance every week) | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy (No accumulation of rust, may require preventive maintenance every 4 Weeks) |