Operational Definition
A Sensor-Based Auto Drain Valve is a device installed in compressed air systems,
steam systems, or industrial pipelines to automatically remove accumulated condensate (water, oil, or other liquids) without manual intervention.
The valve uses a sensor to detect the presence of condensate and triggers the valve to open and discharge the fluid,
preventing system damage, corrosion, or performance loss.
- Automatically removes condensate.
- Reduces maintenance needs.
- Improves system efficiency.
- Often used in compressed air and refrigeration systems.
Working Principle
The working of the sensor-based auto drain valve is as follows:
- Condensate Accumulation: During operation, compressed air or other gas systems produce condensate.
- Sensing: The sensor (electronic, float, or optical) detects the presence of liquid in the drain chamber.
- Signal Trigger: When the liquid reaches a certain level, the sensor sends a signal to an actuator or solenoid.
- Valve Operation: The valve opens automatically, allowing the liquid to drain.
- Valve Closes: Once the liquid is discharged, the sensor signals to close the valve, maintaining system pressure and efficiency.
Advantages: Prevents system damage, reduces energy loss, and allows continuous operation without manual intervention.
Diagram
┌───────────────┐
│ Compressed │
│ Air Line │
└───────┬───────┘
│
┌───▼───┐
│ Drain │
│ Valve │
└───┬───┘
│
┌──────▼──────┐
│ Sensor Unit │
└──────┬──────┘
│
┌───────▼────────┐
│ Condensate │
│ Collection │
│ Chamber │
└────────────────┘
Specification Sheet
Parameter | Details |
---|
Model | [Enter Model No.] |
Type | Sensor-Based Auto Drain Valve |
Application | Compressed Air / Steam / Industrial |
Valve Type | Solenoid / Pneumatic / Electric |
Connection Size | [e.g., 1/2″, 3/4″] |
Operating Pressure | [e.g., 0.5 – 16 bar] |
Operating Temperature | [e.g., -20°C to 80°C] |
Drain Capacity | [e.g., 10 L/min] |
Power Supply | [e.g., 24V DC / 220V AC] |
Sensor Type | Float / Optical / Electronic |
Material | Body: Brass / Stainless Steel |
Protection Rating | [e.g., IP65] |
Installation Orientation | Vertical / Horizontal |
Response Time | [e.g., 2 sec] |
Maintenance | Minimal / Easy |
Certification | [CE / ISO / Others] |