The AHCPL Magnetic Levitation Blower features a modular design that integrates proprietary components such as the main unit, cooling system, oil-free station system, motor, and electronic control system. This advanced design offers a compact structure, reliable performance, high energy efficiency, and reduced assembly requirements, making installation quick and convenient. It ensures a continuous, stable supply of high-quality, oil-free compressed air, meeting the demands of various industrial applications.
The blower features an aviation-grade, high-efficiency, and highly reliable titanium alloy impeller. It is equipped with a specialized corrosion-resistant coating—commonly known as the “gold impeller”—designed to withstand harsh gases. The impeller is forged using five-axis precision machining with a ternary flow, backward-curved blade design, offering superior aerodynamic efficiency. Its large-flow configuration, incorporating both long and short blades, ensures minimal flow loss and excellent adaptability to varying working conditions.
The bearings and seals feature a horizontally split structure, allowing easy maintenance by simply lifting the upper cover of the gearbox—making servicing convenient and efficient. The rotor shaft uses a thrust ring design, eliminating the need for a thrust bearing. This simplifies the overall structure, enhances transmission efficiency, and significantly improves operational reliability.
The system offers stable and efficient performance with stepless adjustment for precise control. It comes with a built-in protective cover, ensuring safe operation and effective dust protection. Designed with a robust fork structure, it delivers high reliability. Additionally, it uses electric actuators and positioners, eliminating the need for external instrument air, simplifying the setup and reducing maintenance.
The straight tube design eliminates the need for core pulling during maintenance, significantly simplifying the process and saving up to 90% of maintenance time. With no wearing parts, the system offers exceptionally low maintenance costs. Its large-scale construction ensures high-efficiency heat exchange, reduced water consumption, and ultra-low gas pressure loss—achieving 1–2% energy savings compared to traditional designs. The patented variable cross-section structure enhances gas-liquid separation, while the stainless steel support core minimizes the risk of corrosion. Engineered without fasteners, there’s zero risk of impeller damage from falling components. Both-end support eliminates the risk of resonance damage to the cooler core. Additionally, the long-life steam trap is rust-free, ensures effective water drainage, and prevents air loss entirely.
Compressors equipped with Inlet Guide Vanes (IGVs) are 7–9% more efficient than those using butterfly valves, thanks to the intake pre-rotation effect of IGVs, which aligns the incoming gas with the impeller’s angle for optimal performance. IGVs also offer a wider adjustment range, ensuring smoother regulation and minimal airflow disturbance. Additionally, the compressor features a highly reliable venting control valve capable of operating across a full 0–100% flow range. Engineered for constant pressure control, it supports up to 200,000 load/unload cycles annually, ensuring long-lasting and stable performance.
The system includes an integrally welded oil tank for enhanced strength and durability, along with an oil tank heater to maintain optimal oil temperature in varying conditions. It features an oil level sight glass and a low oil level alarm with an automatic shutdown function to ensure safe operation. The spindle is directly connected to the main oil pump for efficient oil delivery, while a full-flow auxiliary oil pump automatically activates under low oil pressure conditions and is equipped with a pressure regulating valve for stable performance. Additionally, the system is fitted with an oil filter, check valves, and safety valves to ensure clean lubrication and reliable operation.
The advanced PLC control system features a user-friendly 7-inch touch screen, making operation simple and intuitive. It offers automatic dual control, constant pressure control, and self-balancing control modes to intelligently adjust gas volume based on system demand. All operating parameters are clearly displayed, with options for customized parameter settings. The system includes multiple adjustable alarm and shutdown functions for enhanced safety. It is also equipped with anti-surge and surge prediction functions to protect the equipment. For seamless integration, communication is supported via DH+, Modbus, Profibus, or Ethernet protocols.
Model | Type | Motor Power (HP) | Motor Power (KW) | Pressure (Bar) | Air Flow (m³/min) | Air Outlet Diameter (DN) | Size (LxWxH) | Weight (KG) |
---|---|---|---|---|---|---|---|---|
AHPL10-04 | SINGLE IMPELLER | 10 | 7.5 | 0.4 | 10 | 100 | 760*1770*1590 | 350 |
AHPL10-06 | 0.6 | 7 | ||||||
AHPL10-08 | 0.8 | 5 | ||||||
AHPL20-04 | 20 | 15 | 0.4 | 20 | 410 | |||
AHPL20-06 | 0.6 | 14 | ||||||
AHPL20-08 | 0.8 | 11 | ||||||
AHPL30-04 | 30 | 22 | 0.4 | 28 | 150 | 450 | ||
AHPL30-06 | 0.6 | 20 | ||||||
AHPL30-08 | 0.8 | 17 | ||||||
AHPL50-04 | SINGLE IMPELLER | 50 | 37 | 0.4 | 48 | 530 | ||
AHPL50-06 | 0.6 | 34 | ||||||
AHPL50-08 | 0.8 | 28 | ||||||
AHPL50-10 | 1.0 | 22 | ||||||
AHPL50-12 | 1.2 | 19 | ||||||
AHPL75-04 | 75 | 55 | 0.4 | 75 | 200 | 735 | ||
AHPL75-06 | 0.6 | 51 | ||||||
AHPL75-08 | 0.8 | 42 | ||||||
AHPL75-10 | 1.0 | 33 | ||||||
AHPL75-12 | 1.2 | 29 | ||||||
AHPL100-04 | 100 | 75 | 0.4 | 100 | 736 | |||
AHPL100-06 | 0.6 | 70 | ||||||
AHPL100-08 | 0.8 | 55 | ||||||
AHPL100-10 | 1.0 | 45 | ||||||
AHPL100-12 | 1.2 | 40 | ||||||
AHPL125-04 | SINGLE IMPELLER | 125 | 95 | 0.4 | 125 | 250 | 1000*1850*1920 | 1035 |
AHPL125-06 | 0.6 | 82 | ||||||
AHPL125-08 | 0.8 | 70 | ||||||
AHPL125-10 | 1.0 | 58 | ||||||
AHPL125-12 | 1.2 | 50 | ||||||
AHPL150-04 | 150 | 110 | 0.4 | 150 | 300 | 1040 | ||
AHPL150-06 | 0.6 | 105 | ||||||
AHPL150-08 | 0.8 | 84 | 250 | |||||
AHPL150-10 | 1.0 | 66 | ||||||
AHPL150-12 | 1.2 | 58 | ||||||
AHPL200-04 | 200 | 150 | 0.4 | 200 | 300 | 1000*1980*1920 | 1045 | |
AHPL200-06 | 0.6 | 140 | ||||||
AHPL200-08 | 0.8 | 110 | ||||||
AHPL200-10 | 1.0 | 90 | ||||||
AHPL200-12 | 1.2 | 80 | ||||||
AHPL250-04 | 250 | 185 | 0.4 | 245 | 300 | 1200*2305*2020 | 1080 | |
AHPL250-06 | 0.6 | 160 | ||||||
AHPL250-08 | 0.8 | 135 | ||||||
AHPL250-10 | 1.0 | 112 | ||||||
AHPL250-12 | 1.2 | 98 | ||||||
AHPL300T-04 | DOUBLE IMPELLER | 300 | 220 | 0.4 | 290 | 400 | 1300*2500*2400 | 1600 |
AHPL300T-06 | 0.6 | 210 | ||||||
AHPL300T-08 | 0.8 | 164 | ||||||
AHPL300T-10 | 1.0 | 133 | ||||||
AHPL300T-12 | 1.2 | 115 | ||||||
AHPL400T-04 | 400 | 300 | 0.4 | 400 | 500 | |||
AHPL400T-06 | 0.6 | 272 | ||||||
AHPL400T-08 | 0.8 | 216 | 400 | |||||
AHPL400T-10 | 1.0 | 185 | ||||||
AHPL400T-12 | 1.2 | 160 |
AirHorse ensure every machine Runs well more than 15 years
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Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Anti-Corrosive | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m, Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Efficient Energy Use | High | Low-moderate | High( Potential Cost savings of 34%) |
Structural Durability | Very Strong | Very Strong | Strong |
High Thermal Endurance | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Simple Installation | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Manpower and Work Hours Needed for 2″ Pipe Over 3000 Feet | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | About 100 man-hours with 8 workers, completed in under 2 days |
Annual Charges for Installation, Commissioning & Operation | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Breakdown: Material % / Labor % | 30% / 70% | 25% / 75% | 80% / 20% |
Texture of Surface | 0.03 | 0.05 | 0.001 |
Required Specialized Tools: Welder, Threader, Groove Cutter | Yes | Yes | No |
Quality of Air | High — When needed, these pipe systems comply with ISO 8573-1:2010 air quality standards | Low( Not according to !SO 8573-2010 air quality standards) | High — These pipe systems support compliance with ISO 8573-1:2010 air quality standards when required. |
Cost Rate per Meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars |
Service Life Depends on Environment, Pipe Design, and Grade | 30 years | 40 years | 20 years |
Upfront Installation Cost | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Care and Maintenance | Difficult — Rust buildup under pipes and fittings can reach machinery, requiring weekly preventive maintenance. | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy — No rust buildup, with preventive maintenance needed every 4 weeks. |