In the pharmaceutical industry, maintaining a sterile environment is not just a requirement—it’s a mandate. The integrity of pharmaceutical products relies heavily on the cleanliness of the manufacturing process, and that includes the quality of the compressed air used in production.
When it comes to compressed air, only oil-free options will do. Contaminants in compressed air, particularly oil, can lead to serious process disruptions, costly production shutdowns, and even expensive product recalls. These issues can severely damage a company’s reputation and bottom line, making it imperative for manufacturers to ensure the highest quality of air at all times.
Even minor contamination can have significant repercussions. In the pharmaceutical industry, the presence of oil or other contaminants in compressed air can lead to:
Manufacturers must take no chances; the stakes are simply too high.
No matter what you manufacture—be it pies or pizzas, bottled water or beer—our range of oil-free compressors guarantees a reliable supply of high-quality air. These compressors are engineered to meet the stringent demands of various industries, ensuring that your processes run smoothly without compromising on quality or safety.
With our oil-free compressor range, you can focus on what you do best, knowing that the air quality in your production environment is secure. Your peace of mind is our priority, allowing you to manufacture with confidence, knowing that your products meet the highest standards of quality and safety.
Invest in a sterile environment. Choose oil-free compressed air, and ensure that your manufacturing processes are protected against contamination. The reliability of our compressors will help you maintain the highest standards, safeguarding your products and your reputation in the industry.
Piping Material Features Comparison |
|||
Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Corrosion Resistant | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m,Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Energy Efficiency | High | Low-moderate | High( Potential Cost savings of 34%) |
Mechanical Strength | Very Strong | Very Strong | Strong |
High-Temperature Rating | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Installation Time | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Work Hours/Manpower Required for a 2″ pipe and a 3000 feet piping | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | Approx 100 man-hours /8 men for less than 2 days |
Annual Cost(Installation, Commissioning, and operation) | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Material%/Labor% | 30% / 70% | 25% / 75% | 80% / 20% |
Surface roughness | 0.03 | 0.05 | 0.001 |
Special Tools Required (welder, threader, groove cutter) | Yes | Yes | No |
Air Quality | High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards. | Low( Not according to !SO 8573-2010 air quality standards) | High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards. |
Cost per meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars(Parker Transair) |
Life Span( Will vary according to environmental factors, Pipe design, and Pipe grade. | 30 years | 40 years | 20 years |
Initial Cost of installations | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Maintenance | Difficult(Accumulation of rust under pipes and fittings which travels to machinery, may require preventive maintenance every week) | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy (No accumulation of rust, may require preventive maintenance every 4 Weeks) |