In the pharmaceutical industry, maintaining a sterile environment is not just a requirement—it’s a mandate. The integrity of pharmaceutical products relies heavily on the cleanliness of the manufacturing process, and that includes the quality of the compressed air used in production.
When it comes to compressed air, only oil-free options will do. Contaminants in compressed air, particularly oil, can lead to serious process disruptions, costly production shutdowns, and even expensive product recalls. These issues can severely damage a company’s reputation and bottom line, making it imperative for manufacturers to ensure the highest quality of air at all times.
Even minor contamination can have significant repercussions. In the pharmaceutical industry, the presence of oil or other contaminants in compressed air can lead to:
Manufacturers must take no chances; the stakes are simply too high.
No matter what you manufacture—be it pies or pizzas, bottled water or beer—our range of oil-free compressors guarantees a reliable supply of high-quality air. These compressors are engineered to meet the stringent demands of various industries, ensuring that your processes run smoothly without compromising on quality or safety.
With our oil-free compressor range, you can focus on what you do best, knowing that the air quality in your production environment is secure. Your peace of mind is our priority, allowing you to manufacture with confidence, knowing that your products meet the highest standards of quality and safety.
Invest in a sterile environment. Choose oil-free compressed air, and ensure that your manufacturing processes are protected against contamination. The reliability of our compressors will help you maintain the highest standards, safeguarding your products and your reputation in the industry.
Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Anti-Corrosive | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m, Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Efficient Energy Use | High | Low-moderate | High( Potential Cost savings of 34%) |
Structural Durability | Very Strong | Very Strong | Strong |
High Thermal Endurance | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Simple Installation | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Manpower and Work Hours Needed for 2″ Pipe Over 3000 Feet | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | About 100 man-hours with 8 workers, completed in under 2 days |
Annual Charges for Installation, Commissioning & Operation | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Breakdown: Material % / Labor % | 30% / 70% | 25% / 75% | 80% / 20% |
Texture of Surface | 0.03 | 0.05 | 0.001 |
Required Specialized Tools: Welder, Threader, Groove Cutter | Yes | Yes | No |
Quality of Air | High — When needed, these pipe systems comply with ISO 8573-1:2010 air quality standards | Low( Not according to !SO 8573-2010 air quality standards) | High — These pipe systems support compliance with ISO 8573-1:2010 air quality standards when required. |
Cost Rate per Meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars |
Service Life Depends on Environment, Pipe Design, and Grade | 30 years | 40 years | 20 years |
Upfront Installation Cost | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Care and Maintenance | Difficult — Rust buildup under pipes and fittings can reach machinery, requiring weekly preventive maintenance. | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy — No rust buildup, with preventive maintenance needed every 4 weeks. |