Compressed air is a crucial energy source, with up to 70% of industries relying on it for various aspects of their operations. For businesses using compressed air in their manufacturing processes, maintaining air purity is non-negotiable. Any contamination can jeopardize the quality or safety of the final product, making the choice of compressor vital.
Compressed air is essential for vaporizing paint, enabling smooth application on components and products. This method ensures a uniform finish and enhances the overall quality of the output.
Air tools are often preferred over electric options due to their lightweight design and ease of handling. They provide flexibility and efficiency in various manufacturing tasks.
Air hoists are utilized for a multitude of lifting operations, offering a reliable solution for moving heavy items safely and efficiently in the manufacturing environment.
Compressed air propels grit or shot in blasting and cleaning operations, effectively removing contaminants and preparing surfaces for further processing.
In industrial settings, compressed air is used in vortex tubes to generate high volumes of hot and cold air, supporting essential heating and cooling processes.
Compressed air plays a vital role in cleaning processes within manufacturing facilities, ensuring equipment and workspaces are maintained to high standards.
When you choose an oil-free compressor from Sarmak, you not only gain a guaranteed supply of clean air but also benefit from significant energy savings and environmental advantages. Our oil-free technologies are rapidly becoming the preferred choice for operators looking to improve their carbon footprint while maintaining operational excellence.
By investing in Sarmak oil-free compressors, you can ensure that your manufacturing processes are efficient, reliable, and environmentally responsible. Join the movement towards cleaner air solutions and elevate your operations today!
Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Anti-Corrosive | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m, Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Efficient Energy Use | High | Low-moderate | High( Potential Cost savings of 34%) |
Structural Durability | Very Strong | Very Strong | Strong |
High Thermal Endurance | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Simple Installation | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Manpower and Work Hours Needed for 2″ Pipe Over 3000 Feet | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | About 100 man-hours with 8 workers, completed in under 2 days |
Annual Charges for Installation, Commissioning & Operation | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Breakdown: Material % / Labor % | 30% / 70% | 25% / 75% | 80% / 20% |
Texture of Surface | 0.03 | 0.05 | 0.001 |
Required Specialized Tools: Welder, Threader, Groove Cutter | Yes | Yes | No |
Quality of Air | High — When needed, these pipe systems comply with ISO 8573-1:2010 air quality standards | Low( Not according to !SO 8573-2010 air quality standards) | High — These pipe systems support compliance with ISO 8573-1:2010 air quality standards when required. |
Cost Rate per Meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars |
Service Life Depends on Environment, Pipe Design, and Grade | 30 years | 40 years | 20 years |
Upfront Installation Cost | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Care and Maintenance | Difficult — Rust buildup under pipes and fittings can reach machinery, requiring weekly preventive maintenance. | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy — No rust buildup, with preventive maintenance needed every 4 weeks. |