The Emma air suspension blower operates by accelerating gas through impeller blades to raise its pressure and deliver compressed air efficiently to customers. Featuring three advanced core technologies — ultra high-speed direct-connected motors, air suspension bearings, and high-precision centrifugal impellers — it ensures high efficiency, low energy consumption, low noise, and superior performance. Designed for modern industrial applications, this system reflects the same innovation found in our AHCPL Magnetic Levitation Blower series. Learn more about our blower systems with fan efficiency principles.
The AHCPL Magnetic Levitation Blower features a modular design that integrates proprietary components such as the main unit, cooling system, oil-free station system, motor, and electronic control system. This advanced design offers a compact structure, reliable performance, high energy efficiency, and reduced assembly requirements, making installation quick and convenient. It ensures a continuous, stable supply of high-quality, oil-free compressed air, meeting the demands of various industrial applications.
The AHCPL Magnetic Levitation Blower includes an aviation-grade, high-efficiency, and highly reliable titanium alloy impeller. It features a corrosion-resistant coating—commonly known as the “gold impeller”—designed to withstand harsh gases. Forged using five-axis precision machining, along with a ternary flow and backward-curved blade design, it delivers superior aerodynamic efficiency. Its long and short blade configuration minimizes flow loss and adapts to changing working conditions.
The bearings and seals feature a horizontally split structure, allowing easy maintenance by simply lifting the upper cover of the gearbox—making servicing convenient and efficient. The rotor shaft uses a thrust ring design, eliminating the need for a thrust bearing. This simplifies the overall structure, enhances transmission efficiency, and significantly improves operational reliability.
This blower includes an integral casting gearbox with a horizontally split structure, making maintenance simple by just lifting the upper cover. The rotor shaft is designed with a thrust ring, eliminating the need for thrust bearings. This improves structural simplicity, transmission efficiency, and operational reliability—hallmarks of the AHCPL Magnetic Levitation Blower.
The Inlet Guide Vane (IGV) system ensures precise control with stepless adjustment. Built-in protective covers provide safety and dust resistance. Designed with a strong fork structure, the IGV uses electric actuators and positioners, removing the need for external instrument air and reducing maintenance time and cost.
The AHCPL Magnetic Levitation Blower includes a straight tube cooler design that simplifies maintenance by eliminating core pulling—saving up to 90% of service time. It provides excellent heat exchange, ultra-low gas pressure loss, and 1–2% energy savings. The stainless steel support core resists corrosion, and the rust-free steam trap prevents air loss while ensuring effective drainage.
Compressors with IGVs are 7–9% more efficient than those with butterfly valves, thanks to the intake pre-rotation effect that aligns air with the impeller angle. The highly reliable venting control valve supports 0–100% flow range and up to 200,000 load/unload cycles annually. These features make the AHCPL Magnetic Levitation Blower a top choice for constant pressure and energy-efficient performance.
The advanced PLC control system features a user-friendly 7-inch touch screen, making operation simple and intuitive. It offers automatic dual control, constant pressure control, and self-balancing control modes to intelligently adjust gas volume based on system demand. All operating parameters are clearly displayed, with options for customized parameter settings. The system includes multiple adjustable alarm and shutdown functions for enhanced safety. It is also equipped with anti-surge and surge prediction functions to protect the equipment. For seamless integration, communication is supported via DH+, Modbus, Profibus, or Ethernet protocols
Model | Type | Motor Power (HP) | Motor Power (KW) | Pressure (Bar) | Air Flow (m³/min) | Air Outlet Diameter (DN) | Size (LxWxH) | Weight (KG) |
---|---|---|---|---|---|---|---|---|
AHPL10-04 | SINGLE IMPELLER | 10 | 7.5 | 0.4 | 10 | 100 | 760*1770*1590 | 350 |
AHPL10-06 | 0.6 | 7 | ||||||
AHPL10-08 | 0.8 | 5 | ||||||
AHPL20-04 | 20 | 15 | 0.4 | 20 | 410 | |||
AHPL20-06 | 0.6 | 14 | ||||||
AHPL20-08 | 0.8 | 11 | ||||||
AHPL30-04 | 30 | 22 | 0.4 | 28 | 150 | 450 | ||
AHPL30-06 | 0.6 | 20 | ||||||
AHPL30-08 | 0.8 | 17 | ||||||
AHPL50-04 | SINGLE IMPELLER | 50 | 37 | 0.4 | 48 | 530 | ||
AHPL50-06 | 0.6 | 34 | ||||||
AHPL50-08 | 0.8 | 28 | ||||||
AHPL50-10 | 1.0 | 22 | ||||||
AHPL50-12 | 1.2 | 19 | ||||||
AHPL75-04 | 75 | 55 | 0.4 | 75 | 200 | 735 | ||
AHPL75-06 | 0.6 | 51 | ||||||
AHPL75-08 | 0.8 | 42 | ||||||
AHPL75-10 | 1.0 | 33 | ||||||
AHPL75-12 | 1.2 | 29 | ||||||
AHPL100-04 | 100 | 75 | 0.4 | 100 | 736 | |||
AHPL100-06 | 0.6 | 70 | ||||||
AHPL100-08 | 0.8 | 55 | ||||||
AHPL100-10 | 1.0 | 45 | ||||||
AHPL100-12 | 1.2 | 40 | ||||||
AHPL125-04 | SINGLE IMPELLER | 125 | 95 | 0.4 | 125 | 250 | 1000*1850*1920 | 1035 |
AHPL125-06 | 0.6 | 82 | ||||||
AHPL125-08 | 0.8 | 70 | ||||||
AHPL125-10 | 1.0 | 58 | ||||||
AHPL125-12 | 1.2 | 50 | ||||||
AHPL150-04 | 150 | 110 | 0.4 | 150 | 300 | 1040 | ||
AHPL150-06 | 0.6 | 105 | ||||||
AHPL150-08 | 0.8 | 84 | 250 | |||||
AHPL150-10 | 1.0 | 66 | ||||||
AHPL150-12 | 1.2 | 58 | ||||||
AHPL200-04 | 200 | 150 | 0.4 | 200 | 300 | 1000*1980*1920 | 1045 | |
AHPL200-06 | 0.6 | 140 | ||||||
AHPL200-08 | 0.8 | 110 | ||||||
AHPL200-10 | 1.0 | 90 | ||||||
AHPL200-12 | 1.2 | 80 | ||||||
AHPL250-04 | 250 | 185 | 0.4 | 245 | 300 | 1200*2305*2020 | 1080 | |
AHPL250-06 | 0.6 | 160 | ||||||
AHPL250-08 | 0.8 | 135 | ||||||
AHPL250-10 | 1.0 | 112 | ||||||
AHPL250-12 | 1.2 | 98 | ||||||
AHPL300T-04 | DOUBLE IMPELLER | 300 | 220 | 0.4 | 290 | 400 | 1300*2500*2400 | 1600 |
AHPL300T-06 | 0.6 | 210 | ||||||
AHPL300T-08 | 0.8 | 164 | ||||||
AHPL300T-10 | 1.0 | 133 | ||||||
AHPL300T-12 | 1.2 | 115 | ||||||
AHPL400T-04 | 400 | 300 | 0.4 | 400 | 500 | |||
AHPL400T-06 | 0.6 | 272 | ||||||
AHPL400T-08 | 0.8 | 216 | 400 | |||||
AHPL400T-10 | 1.0 | 185 | ||||||
AHPL400T-12 | 1.2 | 160 |
AirHorse ensure every machine Runs well more than 15 years
Stock Available + Very Quickly Effect Shipment
24 Hours Service Always at your service
Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Anti-Corrosive | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m, Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Efficient Energy Use | High | Low-moderate | High( Potential Cost savings of 34%) |
Structural Durability | Very Strong | Very Strong | Strong |
High Thermal Endurance | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Simple Installation | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Manpower and Work Hours Needed for 2″ Pipe Over 3000 Feet | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | About 100 man-hours with 8 workers, completed in under 2 days |
Annual Charges for Installation, Commissioning & Operation | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Breakdown: Material % / Labor % | 30% / 70% | 25% / 75% | 80% / 20% |
Texture of Surface | 0.03 | 0.05 | 0.001 |
Required Specialized Tools: Welder, Threader, Groove Cutter | Yes | Yes | No |
Quality of Air | High — When needed, these pipe systems comply with ISO 8573-1:2010 air quality standards | Low( Not according to !SO 8573-2010 air quality standards) | High — These pipe systems support compliance with ISO 8573-1:2010 air quality standards when required. |
Cost Rate per Meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars |
Service Life Depends on Environment, Pipe Design, and Grade | 30 years | 40 years | 20 years |
Upfront Installation Cost | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Care and Maintenance | Difficult — Rust buildup under pipes and fittings can reach machinery, requiring weekly preventive maintenance. | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy — No rust buildup, with preventive maintenance needed every 4 weeks. |