INTEGRA 5 – 75 _

SARMAK Compressor- European

Air Energy Compressors-Chinese

Portable Compressor

Aluminum & Stainless Steel Piping

On-Site Nitrogen Generators

On-Site Oxygen Generators

Vacuum Pumps

Downstream Equipment

Air Receiver

Air Water Flow

Spares

Lubricants

Air Leakage Detector

Services

“INTEGRA 5 – 75 series” is manufactured with new generation iPM Motor, Dual Inverter, and Direct Drive without coupling. Compared to traditional models; it offers lower electrical consumption and is more silent. It has a more compact footprint and has less maintenance cost. It is ideal for small and medium size businesses who need more energy saving. It can be used in every industry sector. Shipped as one unit ready for start-up / commissioning.

NEW GENERATION Sa

NEW GENERATION SYNCHRONOUS iPM MOTOR TECHNOLOGY
(INTERNAL PERMANENT MAGNET)

• IE5 ultra premium efficiency class with PTC protection

• Closed-loop oil cooled motor type

• IP65/F high protection and insulation class

• Quiet operation without any need of greasing

• Can operate better in dirty working environment compared to classic models.

• No need for cooling fan or extra cooling requirement.

• No need for bearing maintenance due to high protection structure without friction.

• No short circuit problem due to epoxy coated motor windings.

• Optimum operation in low rpm regime. (No heating due to oil cooling)

NEW GENERATION DIRECT DRIVE SYSTEM WITHOUT COUPLING

• More stable operation with compact ‘motor-airend integrated direct drive’.

• Innovative and loss-free transmission without any coupling. (No gears, no coupling housing, no flexible coupling, no need for alignment.)

NEW GENERATION DUAL INVERTER TECHNOLOGY

• Capable of driving both the main motor and fan motor in a single unit

• Lean structure, less space for the electrical cabinet.

LOW ELECTRICAL CONSUMPTION

• For the best performance: low terminal kW (specific power) for unit m3/min capacity. (More advantageous energy consumption compared to classic models)

• Up to 15% extra energy savings compared to classic VSD models.

COMPACT CONSTRUCTION

• Less space requirement (compact design) compared to classic designs.

QUIET OPERATION & EFFECTIVE COOLING

• Quiet operation (compared to classic asynchronous type motors) due to oil-cooled and fan-less synchronous motor

• Independent motor-integrated silent cooling fans in every compressor model

TOUCHSCREEN ELECTRONIC CONTROLLER

• Compared to traditional solutions; Sarmak SELTRONİK Control System is specifically designed for screw compressor application. Utilizing the Dual-Invertor technology, it can drive both the main motor and cooling fan motor with separate control algorithms in a single unit. Dual IGBT output can help both motors to achieve the optimum efficiency.

• 4.3” or 7.0” inch color touchscreen with graphics. Parameter and status indicators. (Animations and symbols of start-stop status for ease of use)

• No need for extra supply to power the compressor controller or sensors.

• Energy saving sleep function

• Graphic display of pressure and temperature values

• Maintenance Period parameters

• Start-stop programming capability

• Operation Calendar

• Solenoid valve open / close delay periods setting capability

• Software updates with computer connection capability

SEPARATOR SYSTEM

• Original design and production by Sarmak: Vertical Air/Oil Tank certified by TÜV-SÜD/Germany

• Service-friendly, Vertical type Air/Oil separator filter element (In some models, spin-on separator)

OTHER COMPONENTS

• Inlet air filter, intake valve, safety valve, minimum pressure checkvalve, factory filled oil

• Sound and vibration insulated canopy, chassis.

YNCHRONOUS iPM MOTOR TECHNOLOGY
(INTERNAL PERMANENT MAGNET)

• IE5 ultra premium efficiency class, PTC protected.

• It is an oil-cooled engine type that operates in a closed circuit.

• It has a high protection class of IP65/F.

• It operates silently, there is no need for grease.

• It can work in more polluted environments than other classic models. There is no need for cooling air or fans.

• It does not require maintenance due to its bearing-free, frictionless internal structure and high protection.

• Motor windings are epoxy coated and do not cause short circuits.

• Provides optimum operation at low screw speeds. (Since the engine is oil-cooled, there is no heating.) It can operate with minimum capacity at lower speeds.

NEW GENERATION COUPLING-FREE DIRECT COUPLING SYSTEM

• Provides more stable operation; The motor-screw block is compact and integrated, directly coupled.

• Provides zero loss in transmission with its innovative, coupling-free connection. (No gear group, bell body, flexible coupling etc., no additional alignment required)

NEW GENERATION DUAL INVERTER TECHNOLOGY

• Ability to drive both main motor and fan motor at the same time

• Simpler and less space-consuming electrical panel

• Variable Speed ​​/ Speed ​​Adjustable Working Mode

• Extra energy-saving feature of working at constant outlet pressure

• Ability to protect the compressor from peak discharge currents

• Compressor components protection due to soft start

• Efficient operation by quickly responding to variable pressure air needs

LOW ELECTRICITY CONSUMPTION

• In terms of performance; The unit provides low terminal kW (specific power) per m3/min. (It has more advantageous energy consumption compared to other classical models.)

• It can provide up to 15% extra energy savings compared to classic inverter models.

COMPACT CONSTRUCTION

• With its compact unit structure, it takes up less space than other classic models.

QUIET OPERATION & EFFECTIVE COOLING

• Thanks to its oil-cooled and fanless main engine, it operates more quietly than other classic models.

• Independent & motor-integrated axial fan in every model provides effective cooling performance.

TOUCH ELECTRONIC CARD SCREEN

• Sarmak SELTRONİK Control System, unlike traditional solutions, with its Dual-inverter system specially designed for the screw compressor system; It drives both the main motor and the fan motor with separate control algorithms. With dual IGBT output, optimum efficiency is achieved from the main motor and fan motor.

• 4.3” or 7.0” inch graphical color touch screen; It has parameter and status indicators. (animations and symbols showing working-stopping states)

• There is no need for an extra power supply to power the compressor controller or sensors.

• Energy-saving sleep function

• Graphical representation of pressure and temperature values

• Maintenance periods settings

• Ability to program a start-stop work table

• Working schedule

• Solenoid valve opening / closing delay times can be set

• Ability to make software updates via computer connection

SEPARATOR SYSTEM

• TÜV-SÜD/Germany approved, vertically positioned, original design and manufacturing Separator Tank

• Immersion type Air/Oil Separator filter element for ease of service (atomic separator in selected models)

OTHER COMPONENTS IN THE PRODUCT

• Air suction filter, Suction regulator/valve, safety valve, min. pressure check valve, factory filled oil, sound and vibration insulated canopy, chassis

ModelMaximum Operating Pressure
Free Air Delivery
Nominal Motor Power
Sound level from 1mt
(dBA)
Compressed Air ConnectionDimensionsTotal Weight
(kg)
(bar g)Minimum
(m3/min)
Maximum
(m3/min)
(kW)(HP)Length
(mm)
Width
(mm)
Height
(mm)
INTEGRA 57.50.400,905,5 7,5653/4″1.1007501.085280
90.420,705,5 7,5653/4″1.1007501.085280
INTEGRA 77,50,581,257,510653/4″1.1007501.085280
90,600,957,510653/4″1.1007501.085280
INTEGRA 117,50,751,751115663/4″1.1007501.085290
9,50,721,4511 15663/4″1.1007501.085290
INTEGRA 157,50,802,301520663/4″1.1007501.085290
90,872,001520663/4″1.1007501.085290
INTEGRA 187,51,153,2018,525671″1.1009001.250490
101,092,8018,525671″1.1009001.250490
INTEGRA 227,51,153,802230671″1.1009001.250490
9,51,403,15 2230671″1.1009001.250490
INTEGRA 307,51,615,553040681 1/2 “1.2009001.250650
101,524,503040681 1/2 “1.2009001.250650
INTEGRA 377.52,156,603750681 1/2 “1.2009001.250650
102,105,503750681 1/2 “1.2009001.250650
INTEGRA 457,53.178,254560702 “1.500 1.1001.7501.000
103,106,904560702 “1.500 1.1001.7501.000
INTEGRA 557,53,3210,005575702 “1.500 1.1001.7501.000
103,268,4055 75702 “1.500 1.1001.7501.000
INTEGRA 757.53,6013,6075100722 “1.8001.3001.6961.220
103,5011,6075 100722 “1.8001.3001.6961.220

 

 

*ALL PERFORMANCE VALUES ARE ACCORDING TO CAGI PNEUROP / PN 2 CPTC 2 NORMS. FREE AIR DELIVERY VALUES ARE GIVEN FOR NOMINAL OPERATING PRESSURES (MAKS-0,5 BAR).

STANDARDS : FREE AIR DELIVERY-PRESSURE (CAGI PNEUROP PN2CPTC2-ISO 1217), SOUND LEVEL (CAGI PNEUROP PN8NTC2), QUALITY ASSURANCE (ISO 9001:2015).                                                                                                                

GUARANTEED TOLERANCES : UNDER NOMINAL CONDITIONS, THE INDICATED FREE AIR DELIVERY (m3/min) AND SPECIFIC POWER (kW X min / m3) ARE COMPLIANT WITH ISO 1217-ANNEX C STANDARDS.

MANUFACTURED IN SARMAK MAKINA A.S. FACILITIES, NEW GENERATION INTEGRA SERIES COMPRESSORS ARE PRODUCED WITH THE UTMOST IMPORTANCE AND STATE-OF-THE-ART TECHNOLOGY. EACH AND EVERY UNIT IS TESTED IN DETAIL FOR

FUNCTIONALITY AND PERFORMANCE IN OUR MODERN TEST CENTER DESIGNED ACCORDING TO ISO STANDARDS. AFTERWARDS, EACH UNIT IS CHECKED BY OUR EXPERIENCED ENGINEERS FOR SARMAK QUALITY ASSURANCES. FINALLY, THE UNIT IS

PACKAGED AND SHIPPED FOR START-UP AT CUSTOMER’S SITE.