“ ROBOT 155 – 232 series ” offers economical and service-friendly solutions. Ideal for medium and large sized businesses. It can be used in all areas of industry. It is delivered as a single ready-to-use unit.
• Current IE class efficient, IP55/F, PTC protected Electric Motor
• Star-Delta (Contactor) Operating Mode
• Automatic Belt Tensioning System
• Bushing pulleys provide ease of service
• Efficient screw block of European origin, selected specifically for the capacity of each compressor model
• 16 barg pressure resistant design
• Low torque requirement with optimum speed selected in safe area
• Long-lasting construction with the selection of quality and new generation bearings
• Connection to the original output diameter of the screw block (without pressure loss)
• Connection to air/oil separator via minimum elbow pipe using original coupling
• Contents of the panel: star-delta contactor set, fan contactor set, motor protection switch & fuse, control transformer (24V), emergency stop switch, on/off button, control panel (CPU), LED digital monitor
• Microprocessor-controlled electronic control card offering operating status, stop status, total and load operating time, pressure regulation, mains pressure and screw temperature measurements, protection functions in case of alarm and many other parameter controls.
• Energy-saving automatic operating mode
• Message display feature as text
• Up to 24 language options
• 3.2” color graphic LED backlit display
• Co-aging option for up to 8 compressors
• Custom identification for up to 10 different users
• Access to parameters with password
• 4 programmable relays
• Integrated Main Motor & Fan motor current protection
• Display of the average value of phase voltages
• Programming 8 maintenance periods
• Real-time recording of 50 faults
• Compatible with all SCADA applications, parameter access, reading and writing capabilities
• RS485, Airbus, ModbusRTU communication protocols
• Compatibility with multiple compressor automation (energy algorithm etc.) systems (DCO, P4, SX, XC)
• Industry 4.0 / IoT ready configuration
• Remote control/command capability depending on the compressor model (optional)
• 2014/35/EU and 2014/30/EU: Fully compliant with European EMC and LVD directives.
• Durable ABS plastic housing
• Air Radiator with large volume and suitable for the most difficult conditions (minimum load on the dryer)
• Large Volume and Durable Oil Radiator (Optimum temperature difference)
• 2 integrated-motor, silent axial fans built into the unit
• Quality and long-lasting compressor oil
• Low amount of oil vapor in the compressed outlet air ≤ 3 ppm
• Optional ‘Heat Recovery Module’ integration
• TÜV-SÜD/Germany approved, vertically positioned, original design and manufacturing Separator Tank
• Immersion type Air/Oil Separator filter element that provides ease of service
• Air suction filter, Suction regulator/valve, safety valve, min. pressure check valve, factory filled oil, sound and vibration insulated canopy, chassis
ALL PERFORMANCE VALUES ARE ACCORDING TO CAGI PNEUROP / PN 2 CPTC 2 NORMS. FREE AIR DELIVERY VALUES ARE GIVEN FOR NOMINAL OPERATING PRESSURES (7 BAR – 9,5 BAR – 12,5 BAR).
STANDARDS : FREE AIR DELIVERY-PRESSURE (CAGI PNEUROP PN2CPTC2-ISO 1217), SOUND LEVEL (CAGI PNEUROP PN8NTC2), QUALITY ASSURANCE (ISO 9001:2015).
GUARANTEED TOLERANCES :
UNDER NOMINAL CONDITIONS, THE INDICATED FREE AIR DELIVERY (m3/min) AND SPECIFIC POWER (kW X min / m3) ARE COMPLIANT WITH ISO 1217-ANNEX C STANDARDS.
MANUFACTURED IN SARMAK MAKINA A.S. FACILITIES, NEW GENERATION ROBOT 155-232 _ SERIES COMPRESSORS ARE PRODUCED WITH THE UTMOST IMPORTANCE AND STATE-OF-THE-ART TECHNOLOGY. EACH AND EVERY UNIT IS TESTED IN DETAIL FOR
FUNCTIONALITY AND PERFORMANCE IN OUR MODERN TEST CENTER DESIGNED ACCORDING TO ISO STANDARDS. AFTERWARDS, EACH UNIT IS CHECKED BY OUR EXPERIENCED ENGINEERS FOR SARMAK QUALITY ASSURANCES. FINALLY, THE UNIT IS
PACKAGED AND SHIPPED FOR START-UP AT CUSTOMER’S SITE.
Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Corrosion Resistant | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m,Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Energy Efficiency | High | Low-moderate | High( Potential Cost savings of 34%) |
Mechanical Strength | Very Strong | Very Strong | Strong |
High-Temperature Rating | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Installation Time | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Work Hours/Manpower Required for a 2″ pipe and a 3000 feet piping | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | Approx 100 man-hours /8 men for less than 2 days |
Annual Cost(Installation, Commissioning, and operation) | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Material%/Labor% | 30% / 70% | 25% / 75% | 80% / 20% |
Surface roughness | 0.03 | 0.05 | 0.001 |
Special Tools Required (welder, threader, groove cutter) | Yes | Yes | No |
Air Quality | High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards. | Low( Not according to !SO 8573-2010 air quality standards) | High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards. |
Cost per meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars(Parker Transair) |
Life Span( Will vary according to environmental factors, Pipe design, and Pipe grade. | 30 years | 40 years | 20 years |
Initial Cost of installations | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Maintenance | Difficult(Accumulation of rust under pipes and fittings which travels to machinery, may require preventive maintenance every week) | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy (No accumulation of rust, may require preventive maintenance every 4 Weeks) |