On-Site Nitrogen Generators

How Nitrogen Generators Are Used In Manufacturing Companies
In-House Generation Nitrogen Ensures Continuous Availability Nitrogen, Removing The Risk Of A Production Breakdown Due To Delivery Issues Or Supplier Shortages. It Avoids The Hassle Of Constant Order Processing For Refills And Delivery Costs Associated With Bottled Gases

Generate Your Nitrogen On-Site With Gamma Nitrogen Generators

The Cost-Effective, Reliable, And Safe Solution For Medium To Large Nitrogen Requirements.
Gamma Offers An Ideal Solution With A Comprehensive Range Of Cost Effective Nitrogen Generator Systems From Compressed Air, enabling users To Produce Their Total Demand For Nitrogen Gas On Their Premises And Under Their Control.
Compared To Traditional Methods Of Supply, an On-Site Nitrogen Generator Is Exceptionally Cost-Efficient With A Short Payback Time On Investment – In Many Cases Less Than Twelve Months.
Remove Nitrogen Cylinder From Your Supply Chain. If Your Business Is A Regular Consumer Of Nitrogen, You’re Likely Aware Of What A Hassle Nitrogen Cylinder Rental And Delivery Can Present. Those Bulky Nitrogen Cylinders Take Up A Lot Of Floor Space In Your Facility, And Being Such Heavy Vessels Containing Gas Under High Pressure, They Amount To An Ever-Present Safety Risk. The Rental/Delivery Service Can Be Very Expensive, Tank Replacement Regularly Leads To Downtime And Added Labor Costs, The Gas Company’s Strict Contracts Can Be A Challenge To Get Out Of … And The List Goes On. With All This In Mind, Why Stick With N2 Cylinders?

Gamma Nitrogen Generators: Scope Of Delivery

Touch Control Panel With Nitrogen Measurement, Low Maintenance Stainless Steel Valve Technology, Long Life Activated Carbon Molecular Sieve, Input And Output Filtration, Long-Term Data Storage.
PSA Nitrogen Generators
Membrane Nitrogen Generators
Air Separation Unit-N2
Flow: Nitrogen From 0,85 Nm³/H – 84,00 Nm³/H
Purity: Nitrogen Purity From 95% Up To 99,999% (5.0) / 10 Ppm (Residual Oxygen)
Pressure: 1-300 Bar

Benefits Of On-Site Nitrogen Gas Generators

PSA GNB series, the best choice for trouble free operation and cost-effectiveness.

In industries such as iron making, plastic injection molding, chemical blanketing, purging and mixing, etc. , nitrogen purity requirement is within 99.9%. For 99.9% or lower purity, machines with high operation reliability and high performance-price ratio are most welcome.

Gamma Gas B series nitrogen generators are specifically for these applications with features and advantages such as:

Advanced airflow distribution system, airflow speed control technology, CMS snow-storm filling technology, etc prevent CMS from powdering, realizing 10 years lifetime of CMS.

Proven mature parts selection makes B series nitrogen generator economical, affordable for most customers.

GNB series PSA nitrogen generators produce 97% to 99.99% purity nitrogen gas at site.

PSA GNC series, the balance between energy-saving and affordability.

For industries such as laser cutting, electronics and semiconductor production, 99.99% or higher purity nitrogen gas is needed. To produce this purity nitrogen gas, nitrogen generators from most manufacturers consume too much compressed air. GNC and C plus series nitrogen generators consume much less compressed air, saving operation cost every hour.

This series nitrogen generators adapts Gamma Gas invention patented process: the variable path stepwise pressure equalization process. With this process, for 99.99% purity, the air to nitrogen ratio of C series machines is just 4.2:1, while C plus series’ ratio is only 3.8:1.

With enhanced airflow distribution and control system, CMS snow-storm filling technology, etc, and world-top brand parts from Burkert, Bray, Siemens, Weidmuller, etc, Gamma Gas C and C plus series nitrogen generators achieve 15 years trouble free operation.

GNC&C+ series PSA nitrogen generators, designed for energy-saving.

GNC&C+ series PSA nitrogen generators produce 99.9% to 99.999% high purity nitrogen gas.

PSA GNV series, excellent energy-saving performance for life time cost saving

For industries need 99.999% and higher purity nitrogen gas, in many cases, customers have to accept extremely high operation cost, or need to add a carbon or hydrogen purifier. These solutions make customer nitrogen production painful. GNV series nitrogen generators use one step process, achieving 4.0 : 1 air to nitrogen ratio with 99.999% purity.

Besides patented variable path stepwise pressure equalization process. Gamma Gas V-series nitrogen generators have multiple-tower structure. These makes compressed air adsorption stable, makes most use of produced high purity nitrogen for process purpose. Make it possible to achieve 99.9995% purity with low compressed air consumption.

GNV-series nitrogen generators use 180 seconds long separation cycle process. This long separation cycle reduces parts action by 65%, it further improves machine lifetime and operation reliability.

GNV series PSA nitrogen generators produce 99.999% to 99.9995% high purity nitrogen gas.

Piping Material Features Comparison
Piping Features	Stainless Steel(Type 304L)	Mild Steel	Blue anodized Aluminum Alloy
Weight (Dia 6inch, Length 6m)	127.2	169.6	29.142
Corrosion Resistant	Yes	No	Yes(100%)
Pressure drop (Dia 2 inch Length= 20m,Airflow=3 cubic metres/Minute, Pressure=10 bar)	0.25	0.4 Bar	0.1
Energy Efficiency	High	Low-moderate	High( Potential Cost savings of 34%)
Mechanical Strength	Very Strong	Very Strong	Strong
High-Temperature Rating	Yes	Yes	Yes
Installation Ease	Less Difficult	Difficult	Easy(High Flexibility and Modularity)
Installation Time	Approx 6 feet length per hour	Approx 6 feet length per hour	Approx 45 feet Length per hour
Work Hours/Manpower Required for a 2″ pipe and a 3000 feet piping	Approx 600 man-hours/8 men for 2 weeks	Approx 600 man-hours/8 men for 2 weeks	Approx 100 man-hours /8 men for less than 2 days
Annual Cost(Installation, Commissioning, and operation)	Approx 3000 dollars	Approx 7820 dollars	Approx 1300 dollars
Installation Cost Material%/Labor%	30% / 70%	25% / 75%	80% / 20%
Surface roughness	0.03	0.05	0.001
Special Tools Required (welder, threader, groove cutter)	Yes	Yes	No
Air Quality	High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards.	Low( Not according to !SO 8573-2010 air quality standards)	High(Should the application require it, these pipe systems can help meet the requirements of ISO 8573-1: 2010 air quality standards.
Cost per meter	Almost 2 less than Aluminum	3 Times less than Aluminum	163.64 Dollars(Parker Transair)
Life Span( Will vary according to environmental factors, Pipe design, and Pipe grade.	30 years	40 years	20 years
Initial Cost of installations	Material : 30% Labor:70%	Material : 25% Labor:75%	Material : 80% Labor:20%
Maintenance	Difficult(Accumulation of rust under pipes and fittings which travels to machinery, may require preventive maintenance every week)	Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days)	Easy (No accumulation of rust, may require preventive maintenance every 4 Weeks)