Compressed Air in Leather Tannery is a fundamental resource in leather tanneries, playing a crucial role in various stages of leather production. From tanning and drying to finishing, compressed air systems enhance efficiency, safety, and product quality in the tanning process.
Tanning Process: In compressed air in leather tannery systems, air-powered equipment ensures even application of tanning agents on hides, producing consistent, high-quality leather.
Drying: During the drying phase, compressed air systems efficiently remove moisture from tanned hides. This step is vital to prevent mold and enhance the leather’s durability.
Finishing Operations: Compressed air powers tools for spraying dyes, conditioners, and coatings. This guarantees a smooth, uniform finish that boosts both appearance and longevity.
Material Handling: Pneumatic systems powered by compressed air enable safe and efficient movement of hides and finished products, reducing manual labor within the tannery.
Quality Control: Compressed air in leather tannery applications also include powering testing tools for pressure testing and inspection, ensuring leather meets industry standards.
Enhanced Efficiency: In compressed air in leather tannery operations, reliable systems reduce downtime and streamline production, increasing output to meet rising demand.
Cost-Effectiveness: Optimizing air usage in leather tannery compressed air systems leads to lower energy costs and improved overall profitability.
Flexibility: Compressed air can be adapted for various leather production stages, making it a highly versatile solution across tannery processes.
Safety Improvements: Compressed air minimizes electrical hazards and supports a cleaner environment, ensuring better safety for tannery workers.
In Compressed Air in Leather Tannery, compressed air is essential for maintaining high standards of efficiency, quality, and safety throughout the production process. By investing in advanced compressed air in leather tannery solutions, tanneries can optimize their operations and ensure the highest quality leather products. At Coolair, we specialize in providing tailored compressed air systems designed specifically for the leather industry, helping you achieve optimal performance in your tanning processes.
Piping Material Features Comparison |
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Piping Features | Stainless Steel(Type 304L) | Mild Steel | Blue anodized Aluminum Alloy |
Weight (Dia 6inch, Length 6m) | 127.2 | 169.6 | 29.142 |
Anti-Corrosive | Yes | No | Yes(100%) |
Pressure drop (Dia 2 inch Length= 20m, Airflow=3 cubic metres/Minute, Pressure=10 bar) | 0.25 | 0.4 Bar | 0.1 |
Efficient Energy Use | High | Low-moderate | High( Potential Cost savings of 34%) |
Structural Durability | Very Strong | Very Strong | Strong |
High Thermal Endurance | Yes | Yes | Yes |
Installation Ease | Less Difficult | Difficult | Easy(High Flexibility and Modularity) |
Simple Installation | Approx 6 feet length per hour | Approx 6 feet length per hour | Approx 45 feet Length per hour |
Manpower and Work Hours Needed for 2″ Pipe Over 3000 Feet | Approx 600 man-hours/8 men for 2 weeks | Approx 600 man-hours/8 men for 2 weeks | About 100 man-hours with 8 workers, completed in under 2 days |
Annual Charges for Installation, Commissioning & Operation | Approx 3000 dollars | Approx 7820 dollars | Approx 1300 dollars |
Installation Cost Breakdown: Material % / Labor % | 30% / 70% | 25% / 75% | 80% / 20% |
Texture of Surface | 0.03 | 0.05 | 0.001 |
Required Specialized Tools: Welder, Threader, Groove Cutter | Yes | Yes | No |
Quality of Air | High — When needed, these pipe systems comply with ISO 8573-1:2010 air quality standards | Low( Not according to !SO 8573-2010 air quality standards) | High — These pipe systems support compliance with ISO 8573-1:2010 air quality standards when required. |
Cost Rate per Meter | Almost 2 less than Aluminum | 3 Times less than Aluminum | 163.64 Dollars |
Service Life Depends on Environment, Pipe Design, and Grade | 30 years | 40 years | 20 years |
Upfront Installation Cost | Material : 30% Labor:70% | Material : 25% Labor:75% | Material : 80% Labor:20% |
Care and Maintenance | Difficult — Rust buildup under pipes and fittings can reach machinery, requiring weekly preventive maintenance. | Difficult (Accumulation of rust under pipes and fittings which travels to machinery may require preventive maintenance every 3-4 days) | Easy — No rust buildup, with preventive maintenance needed every 4 weeks. |